Paper deals with identification of the main causes of deformations of the thin-walled bearings and comprehensive analysis of the causes of bearing deformation and suggestion of the possible solutions. It deals with the analysis of bearing steel, its characteristics and causes of deformation of bearing rings during heat treatment and manufacturing process. Provides experimental measurement and report of uniformities on the surface of bearing rings - called oval and cradle, metallographic analysis of rings, as well as an analysis of various processes affecting the formation of deformations.
Residual stresses significantly affect the life of parts material, especially in bearing manufacturing, where the stress introduced into the material in the manufacturing process affect the component throughout its whole operating life. It is therefore important to know the size and orientation of these stresses and to optimize the production process of the bearing rings, in order to eliminate as many of these undesirable stresses. The subject of the article is chosen at demand of practice and has to correlate coating cutting tool for residual stress and microstructure in turning the outer bearing rings made of material 1.3520, which is widely used in bearing production. Turning cutting tool WNMG 080408E-M was used with two different coatings. We conducted measurements on a X-ray diffractometer. We measured normal stress parameter and the FWHM (full width half maximum at), which is decisive, and it is related to the grain size of the material. We found that the residual axial stress approaching the zero value, depending on the etched layer.
The technical practice requirements comes to have increased demands on higher productivity, speed and quality of the machining process of various materials. Hard to machine materials, whose machining led to the development of turning with rotating cutting edge are not an exception. The machining process of auto-rotating tool is more complicated than the conventional process of turning, especially for the process of reshaping cutting layers into chips. There is a significant load in the system, that may affect the life of the cutting edge of the tool as well as the whole system and also in the final extent of the qualitative parameters of the workpiece (product / product). The article specifies the knowledge and findings of measurement in machining material 100Cr6 with an auto-rotating tool. The measurements were conducted to evaluate the integrity of the surface (roughness) of the workpiece to the impacts of cutting conditions, in particular the feed and the cutting edge inclination. It also analyzes the presence (size, character, action) of residual stresses concentrated in the surface layers of the workpiece by changing the cutting conditions.
The aim of this paper is analysis of turned bearing ring made of material 14109 (DIN 100Cr6) without heat treatment. For the analysis a mechanical destructive method was chosen. Analysis focused on existence and character of residual stresses after turning operation of bearing ring by tool with different level of wear. The experiment reveals the relationships between residual stress creation and cutting tool wear.
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