Solvothermal synthesis is the most preferable preparation technique of metal–organic frameworks (MOFs) that consists of reactants mixing, ultrasonication, solvothermal reaction, product washing, and solvent evacuation. Owing to fast reaction kinetics in solvothermal reaction, this technique allows for production of uniform MOF particles with high crystallinity, high phase purity, and small particle sizes. However, it exhibits some difficulties of washing processes that may involve the blockage of pores due to incomplete removal of reactive medium from MOF products. The present study proposes an improvement of washing processes by introducing centrifugal separations with optimized parameters at two different stages: after reaction and after product washing. Nickel-based MOF-74 was synthesized as the experimental material for this purpose. The quality of the produced sample was evaluated by gas adsorption performance using CO2 at 1 bar and 25 °C. The final sample of the optimized synthesis routes was able to adsorb 5.80 mmol/g of CO2 uptake, which was competitive with literature data and significantly higher than the sample of the basic synthesis. Fourier-transform infrared spectroscopy (FTIR) and powder X-ray diffraction (PXRD) analysis revealed that the sample displayed much higher crystallinity structure and was clean from impurities after centrifugations. The outcome indicated the success of separation between MOF products and reactive medium during washing processes, leading to the effective pore activation of MOFs.
Within three decades of fundamental findings in research on metal–organic frameworks (MOFs), a new family of hybrid materials known as gallate-based MOFs, consisting of metal salt and gallic acid, have been of great interest. Due to the fact that gallic acid is acknowledged to display a range of bioactivities, gallate-based MOFs have been initially expended in biomedical applications. Recently, gallate-based MOFs have been gradually acting as new alternative materials in chemical industrial applications, in which they were first reported for the adsorptive separation of light hydrocarbon separations. However, to date, none of them have been related to CO2/CH4 separation. These porous materials have a bright future and can be kept in development for variety of applications in order to be applied in real industrial practices. Therefore, this circumstance creates a new opportunity to concentrate more on studies in CO2/CH4 applications by using porous material gallate-based MOFs. This review includes the description of recent gallate-based MOFs that presented remarkable properties in biomedical areas and gas adsorption and separation, as well as their future potential application.
Adsorption using porous adsorbents is widely applied in carbon dioxide (CO2) capture due to its potential energy saving with low operating cost. Metal-organic frameworks (MOFs) are preferable over conventional adsorbents as MOFs have tunable structure properties. Organic linkers from phytochemical-based give a new idea in forming MOFs. Gallic acid is classified under phytochemicals can act as an alternative organic linker in a new family of hybrid framework materials due to low cost, low toxicity, easy availability and naturally abundant. Due to unique property of MOFs that can be tailored, screening using systematic tool is very important. Molecular modeling is proven to play a crucial role in providing an estimation on adsorption capacity, selectivity and adsorbent selection. Grand Canonical Monte Carlo (GCMC) method via Sorption module in Material Studio was performed to compute loading curves of CO2 and methane (CH4) in MOFs. Based on the simulation results, it shows that gallate-based MOFs can be a new promising adsorbent in CO2 capture as the predicted CO2 loading is significantly higher than CH4. The highest predicted CO2 adsorption capacity is achieved by Mg-gallate and the lowest is by Ag-gallate with 7.79 mmol/g and 6.35 mmol/g respectively. The applicability of gallic acid to act as an alternative linker is relevant for practical applications.
Ideal Adsorbed Solution Theory (IAST) is a predictive model that does not require any mixture data. In gas purification and separation processes, IAST is used to predict multicomponent adsorption equilibrium and selectivity based solely on experimental single-component adsorption isotherms. In this work, the mixed gas adsorption isotherms were predicted using IAST calculations with the Python package (pyIAST). The experimental CO2 and CH4 single-component adsorption isotherms of Mg-gallate were first fitted to isotherm models in which the experimental data best fit the Langmuir model. The presence of CH4 in the gas mixture contributed to a lower predicted amount of adsorbed CO2 due to the competitive adsorption among the different components. Nevertheless, CO2 adsorption was more favorable and resulted in a higher predicted adsorbed amount than CH4. Mg-gallate showed a stronger affinity for CO2 molecules and hence contributed to a higher CO2 adsorption capacity even with the coexistence of a CO2/CH4 mixture. Very high IAST selectivity values for CO2/CH4 were obtained which increased as the gas phase mole fraction of CO2 approached unity. Therefore, IAST calculations suggest that Mg-gallate can act as a potential adsorbent for the separation of CO2/CH4 mixed gas.
In petroleum industry, drilling is one of the most important aspects due to its economics. Reduction in drilling time is desired to minimize operations cost. This work focus on Polycrystalline Diamond Compact (PDC) drill bit which is categorized as a fixed cutter drilling bit. Problem such as wear and tear of PDC cutter are some of the main factors in drilling process failure affecting the rate of penetration (RoP). Thus, an intensive study in drill bit design could potentially save costs if the drill bit efficiency can be improved. The objective of this research is to improve the PDC cutter design and analyse design improvement in relation to the rate of penetration using reverse engineering (RE) approach. RE method is capable of resolving unavailable drill bit blueprint from the manufacturer due to propriety and confidential. RE non-contact data acquisition device, 3D laser scanner will be used to obtain cloud data of the existing worn drill bit. Computer Aided Design (CAD) software is used to convert cloud data of the PDC drill bit into 3D CAD model. Optimization of PDC Drill bit is focused on feature design such as back rake angle, side rake angle and number of cutters. CAE software is used to analyse the effect of the design feature modification to rate of penetration. Results show rate of penetration increases as the angle of both rake angle and number of cutter decreases.
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