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This article deals with the presentation of modern applications for processing powdered, primarily hazardous, waste to an agglomeration form appropriate for subsequent processing by classical methods, for example in the construction, automotive and consumer goods industries. The aim of the research work was to set appropriate operating conditions in order to appreciate currently non-processable wastes resulting from the intensive production of often extremely expensive materials. Technologies which enable returning powder waste back into the primary production cycle were developed and experimentally tested, thus saving raw material resources. When necessary for the fixing of fine airborne particles with a problematic compacting curve (hard to compress, repulsive due to the surface charge) extrusion processes using a patented technology enabling controlled modification of shear forces in the extrusion zone were successfully applied. A new type of axial extruder allows the elimination of the liquid phase and as a result prevents the clogging of the extrusion chamber. In the case of need for granulation of sensitive materials (for example pharmaceuticals not allowing the addition of any kind of agglomerating fluid or reacting strongly in the contact of the two phases), a process of compaction between rolls with different profiled surface was successfully applied. The developed high technologies and the resulting products thus represent a major contribution to environmental protection in the context of not only the work but also the communal environment.

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