Polycrystalline diamond compacts (PDC) cutters are widely used in oil and gas well drilling and a different format of the same material is also used in high speed turning. During the cutting process these tools experience very high temperatures and impact loads which lead to their sudden fracture. In this work the mechanical and fracture properties of two different grades of PCD test specimens, i.e. the Young’s modulus and fracture toughness, are measured under a range of test conditions such as temperature and loading rate, which correspond to the actual drilling conditions. The fracture is found to propagate in a highly dynamic manner, where the results show the examined properties of PCD specimens to vary with the loading rate and temperature. The study performed leads to a greater understanding of PCD behaviour, and aims to provide guidance for improved material design.
Polycrystalline diamond (PCD) materials are used in various applications, mainly as cutting tools for machining non-ferrous metals and non-metallic materials and for rock drilling operations. A better knowledge of their mechanical properties is of fundamental importance to PCD manufacturers and end users. In order to understand and predict the behaviour and structural integrity of the tools containing PCD, it is first necessary to study the behaviour of the material as a function of loading rate and temperature.In this paper, material behaviour is determined under testing conditions which correspond more closely to those in actual drilling, which is a significant improvement over investigations to date. Young's modulus determined by four-point bending and a split-Hopkinson pressure bar apparatus was relatively constant with the rate, while a consistent decrease was observed with increase of temperature. The flexural strength was found to increase with the temperature, while decreasing with an increase in rate.
Abstract. Polycrystalline Cubic Boron Nitride (PCBN) is a super-hard material used in some of the most demanding material removal operations today. These include turning of hardened steels, as well as the machining of highly abrasive alloys. In these applications the tools are subjected to high operating temperatures, abrasive and impact loading. This can lead to the brittle fracture of the tool. Accurate determination of the fracture toughness and mechanical properties of PCBN under a wide range of operating conditions is therefore essential in order to evaluate the performance of the tool under these highly demanding conditions. For this study, a laboratory scale three point bend test rig has been used for the fracture tests. The fracture toughness of two different grades of PCBN are measured at a range of loading rates and temperatures corresponding to the actual in-service conditions. The results show the measured properties of these materials vary with both loading rate and temperature. The fracture surfaces of the specimens are examined using scanning electron microscopy to determine dominant fracture mechanisms.
Workshop organized by INDIGO project as a collaborative activity among EU funded projects in the area of District Heating and Cooling. The objective of the workshop was twofold: (1) to create a cluster of European funded projects working in the area of District Energy Systems; and (2) to create a networking opportunity in which to share experiences on the results and difficulties of the researches, and to identify synergies.
This paper presents the development and experimental verification of a generative CAD/FEM model of an external bone fixation device. The generative CAD model is based on the development of a parameterized skeleton algorithm and sub-algorithms for parametric modeling and positioning of components within a fixator assembly using the CATIA CAD/CAM/CAE system. After a structural analysis performed in the same system, the FEM model was used to follow interfragmentary fracture displacements, axial displacements at the loading site, as well as principal and Von Mises stresses at the fixator connecting rod. The experimental analysis verified the results of the CAD/FEM model from an aspect of axial displacement at the load site using a material testing machine (deviation of 3.9 %) and the principal stresses in the middle of the fixator connecting rod using tensometric measurements (deviation of 3.5 %).The developed model allows a reduction of the scope of preclinical experimental investigations, prediction of the behavior of the fixator during the postoperative fracture treatment period and creation of preconditions for subsequent structural optimization of the external fixator.
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