The morphology, nucleation, and crystallization of polyethylene/carbon nanotubes nanocomposites were studied. The nanocomposites were prepared by in-situ polymerization of ethylene on carbon nanotubes (CNT) whose surface had been previously treated with a metallocene catalytic system. The effects of composition (5−22% CNT) and structure of the nanotube (single, double, or multiwall, i.e., SWNT, DWNT, and MWNT) were evaluated, and an excellent nucleating effect on polyethylene matrix was found regardless of the CNT type in comparison to neat high-density polyethylene (HDPE) prepared under identical conditions. The CNT were found to be more efficient in nucleating the HDPE than its own crystal fragments, a result obtained by self-nucleation studies. Differential scanning calorimetry (DSC) and transmission electron microscopy (TEM) results showed that under both isothermal and dynamic crystallization conditions the crystals produced within the nanocomposite HDPE matrix were more stable than those produced in neat HDPE or in physical blends prepared by melt mixing of HDPE and untreated CNT. The remarkable stability of the crystals was reflected in melting points up to 5 °C higher than neat HDPE and concomitant thicker lamellae. The changes induced on HDPE by CNT are due to the way the nanocomposites were prepared; since the macromolecular chains grow from the surface of the nanotube where the metallocene catalyst has been deposited, this produces a remarkable nucleating effect and bottle brush morphology around the CNT. Isothermal crystallization kinetics results showed that the in-situ nanocomposites crystallize much faster at equivalent supercoolings than neat HDPE because of the nucleating effect of CNT. Wide-angle X-ray scattering studies demonstrated that the crystalline structure of the HDPE matrix within the in-situ-polymerized HDPE/CNT nanocomposites was identical to that of neat HDPE and did not change during isothermal crystallization, keeping its orthorhombic unit cell.

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A nanocomposite sample was prepared by melt mixing a high density polyethylene (HDPE) with an in situ polymerized HDPE/multi wall carbon nanotube (MWNT) masterbatch. The nanocomposite had an approximate content of 0.52 wt % MWNT. Rheological, thermal, and mechanical properties were investigated for both neat HDPE and nanocomposite. The nanocomposite, when compared to the neat polymer, exhibits lower values of viscosity, shear modulus and shear stress in extrusion and a concurrent delay of the distortion regimes to higher shear stresses and rates. The nanocomposite presents also improved dimensional stability after processing, and lower values of the melt strength, draw ratio and viscosity in elongational flow. This behavior has been observed in composites in which an adsorption of a fraction (that with the highest molecular weight or relaxation time) of the polymer chains is considered. Furthermore, the enhancement in the crystallization kinetics, probed by rheometry and DSC, suggests that the carbon nanotubes act as nucleating agents for the polymeric chains. Additionally, the presence of adsorbed chains does not only influence the molten state but also induces interesting effects in the mechanical properties of the polymer. As a result, an increase of up to 100% in elastic modulus was observed in the HDPE/MWNT nanocomposite without losing the ductility present in neat HDPE.

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Nanocomposites of high-density polyethylene (HDPE) and carbon nanotubes (CNT) of different geometries (single wall, double wall, and multiwall; SWNT, DWNT, and MWNT) were prepared by in situ polymerization of ethylene on CNT whose surface had been previously treated with a metallocene catalytic system. In this work, we have studied the effects of applying the successive self-nucleation and annealing thermal fractionation technique (SSA) to the nanocomposites and have also determined the influence of composition and type of CNT on the isothermal crystallization behavior of the HDPE. SSA results indicate that all types of CNT induce the formation of a population of thicker lamellar crystals that melt at higher temperatures as compared to the crystals formed in neat HDPE prepared under the same catalytic and polymerization conditions and subjected to the same SSA treatment. Furthermore, the peculiar morphology induced by the CNT on the HDPE matrix allows the resolution of thermal fractionation to be much better. The isothermal crystallization results indicated that the strong nucleation effect caused by CNT reduced the supercooling needed for crystallization. The interaction between the HDPE chains and the surface of the CNT is probably very strong as judged by the results obtained, even though it is only physical in nature. When the total crystallinity achieved during isothermal crystallization is considered as a function of CNT content, it was found that a competition between nucleation and topological confinement could account for the results. At low CNT content the crystallinity increases (because of the nucleating effect of CNT on HDPE), however, at higher CNT content there is a dramatic reduction in crystallinity reflecting the increased confinement experienced by the HDPE chains at the interfaces which are extremely large in these nanocomposites. Another consequence of these strong interactions is the remarkable decrease in Avrami index as CNT content increases. When the Avrami index reduces to 1 or lower, nucleation dominates the overall kinetics as a consequence of confinement effects. Wide-angle X-ray experiments were performed at a high-energy synchrotron source and demonstrated that no change in the orthorhombic unit cell of HDPE occurred during crystallization with or without CNT.