This paper describes in detail a series of static tests conducted in a three-point bend configuration on three build orientations (i.e., 0°, 45°, and 90°) of additively manufactured Nylon 12 (PA12) specimens produced with a powder refresh ratio of 50%, using a benchtop industrial SLS platform, Formlabs Fuse 1. The bending strength and flexural elasticity moduli are determined following ISO 173 specifications and by employing a more complex equation that considers the influence of large deflections as per ISO 14125 indications. Statistical variability of experimental data is considered and compared to the results from the literature. Through a fractographic SEM study, the damage morphologies of tested specimens are analyzed and associated with the recorded load-deflection curves for an accurate perception of build orientation-dependent anisotropy in bending properties of AM PA12 SLS specimens. A surprising result of this investigation is that the specimens built with 45° orientation showed superior modulus elasticity in flexure but a low bending strength compared to flatwise oriented specimens. In addition, a Weibull reliability quantification of bending strength is adapted to pinpoint the effects of internal 3D printing flaws (contained within a characteristic highly-stressed volume of material) over the failure probability of the three build orientations in question.
Carbon-hemp composite laminate provides good thermal properties. For this reason this type of material is presently being used for various applications like insulator for airplanes, spaceships, nuclear reactors, and so forth. Unfortunately their mechanical properties are less studied. These characteristics are very important since they should be guaranteed also for important mechanical stress in addition to the thermal one. The present paper presents a study regarding the impact testing of some hybrid composite laminate panels based on polyester resin reinforced with both carbon and hemp fabric. The effects of different impact speeds on the mechanical behavior of these panels have been analyzed. The paper lays stress on the characterization of this hybrid composite laminate regarding the impact behavior of these panels by dropping a weight with low velocity.
Drilling is one of the oldest and most important methods of processing wood and wood-based materials. Knowing the optimum value of factors that affect the drilling process could lead both to high-quality furniture and low-energy consumption during the manufacturing process. In this work, the artificial neural network modeling technique and response surface methodology were employed to reveal the optimum value of selected factors, namely, drill tip angle, tooth bite, and drill type of the delamination factor at the inlet and outlet, thrust force, and drilling torque. The data set that was used in this work to develop and validate the ANN models was collected from the literature. The results showed that the developed ANN models could reasonably predict the analyzed responses. By using these models and the response surface methodology, the optimum values of analyzed factors were revealed. Moreover, the influences of selected factors on the drilling process of wood particleboards were analyzed.
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