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The following work is the first evaluating the applicability of 3D printed zirconium dioxide ceramic miniplates and screws to stabilize maxillary segments following a Le-Fort I advancement surgery. Conventionally used titanium and individual fabricated zirconium dioxide miniplates were biomechanically tested and compared under an occlusal load of 120N and 500N using 3D finite element analysis. The overall model consisted of 295,477 elements. Under an occlusal load of 500N a safety factor before plastic deformation respectively crack of 2.13 for zirconium dioxide and 4.51 for titanium miniplates has been calculated. From a biomechanical point of view 3D printed ZrO mini-plates and screws are suggested to constitute an appropriate patient specific and metal-free solution for maxillary stabilization after Le Fort I osteotomy.

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This work describes an approach for strain determination at the “in-plane” torsional test using digital image correlation (DIC) without brushing a statistical pattern on the specimen. It is well known that the in-plane torsion test represents a appropriate test method for material characterization of sheet metal in terms of yielding and kinematic hardening (Wagner et al. in Application of the in-plane torsion test in an industrial environment—recent advances and remaining challenges. In: Conference Paper of the 12th Forming Technology Forum, Herrsching, Germany, 2019). However, the gained measurement data do not allow the exact reading of material models for direct use in numerical analysis. The determination of shear values represents thereby the main challenge. Besides well-established methods for stress–strain analysis mentioned in this contribution, the applicability of DIC methods for the direct reading of distortion on the specimen has been investigated. Therefore, a torsion test rig has been developed and torsion tests using specimen out of mild- and high-strength steel have been conducted. The in-plane situation allows the distortion tracking of single points on the specimen by using a 2D image correlation software. The needed pictures were taken by using a common digital lens reflex camera. It has been shown that the resolution of the inherent specimen pattern is sufficient for the use of common 2D image correlation software. Torsional test results in the form of computed yield curves of mild- and advanced high-strength steels are aimed to be presented in this contribution.