Digital image correlation (DIC) is a common software tool to measure displacement and strain fields on the surface of a specimen during mechanical testing. Due to its low requirements on the experimental setup and the simple usability it is widely spread in the community of applied mechanics. Nevertheless, the real noise of the method often stays uninvestigated. Therefore, this work shows different approaches to measure errors in DIC. The present contribution proves lighting as the main error source and it shows that a series of static images allows to estimate the error level of the DIC before performing the experiment. To give a proof of concept of the improved DIC setup, three‐point bending tests on single struts of aluminum foam are performed and evaluated.

Cellular materials such as metal foams or auxetic metamaterials are interesting microheterogeneous materials used for lightweight construction and as energy absorbers. Their macroscopic behavior is related to their specific mesoscopic deformation by a strong structure‐property‐relationship. Digital image correlation and infrared thermography are two methods to visualize and study the local deformation behavior in materials. The present study deals with the full‐field thermomechanical analysis of the mesomechanical deformation in Ni/PU hybrid foams and Ni/polymer hybrid auxetic structures performing a correlative digital image correlation and infrared thermography. Instead of comparing and correlating only the primary output variables of both methods, strain and temperature, also strain rates and temperature rates occurring during deformation were compared. These allow for a better correlation and more conclusive results than obtained using only the primary output variables.

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