Purpose-This paper aims to present the influences of several production variables on the mechanical properties of specimens manufactured using fused deposition modeling (FDM) with polylactic acid (PLA) as a media and relate the practical and experimental implications of these as related to stiffness, strength, ductility and generalized loading. Design/methodology/approach-A two-factor-level Taguchi test matrix was defined to allow streamlined mechanical testing of several different fabrication settings using a reduced array of experiments. Specimens were manufactured and tested according to ASTM E8/D638 and E399/D5045 standards for tensile and fracture testing. After initial analysis of mechanical properties derived from mechanical tests, analysis of variance was used to infer optimized production variables for general use and for application/load-specific instances. Findings-Production variables are determined to yield optimized mechanical properties under tensile and fracture-type loading as related to orientation of loading and fabrication. Practical implications-The relation of production variables and their interactions and the manner in which they influence mechanical properties provide insight to the feasibility of using FDM for rapid manufacturing of components for experimental, commercial or consumer-level use. Originality/value-This paper is the first report of research on the characterization of the mechanical properties of PLA coupons manufactured using FDM by the Taguchi method. The investigation is relevant both in commercial and consumer-level aspects, given both the currently increasing utilization of 3D printers for component production and the viability of PLA as a renewable, biocompatible material for use in structural applications.
A new method of measuring dynamic strain in boreholes was used to record fracture displacement in response to head oscillation. Fiber optic distributed acoustic sensing (DAS) was used to measure strain at mHz frequencies, rather than the Hz to kHz frequencies typical for seismic and acoustic monitoring. Fiber optic cable was mechanically coupled to the wall of a borehole drilled into fractured crystalline bedrock. Oscillating hydraulic signals were applied at a companion borehole 30 m away. The DAS instrument measured fracture displacement at frequencies of less than 1 mHz and amplitudes of less than 1 nm, in response to fluid pressure changes of less 20 Pa (2 mm H2O). Displacement was linearly related to the log of effective stress, a relationship typically explained by the effect of self‐affine fracture roughness on fracture closure. These results imply that fracture roughness affects closure even when displacement is a million times smaller than the fracture aperture.
Fractured bedrock reservoirs are of socio‐economical importance, as they may be used for storage or retrieval of fluids and energy. In particular, the hydromechanical behavior of fractures needs to be understood as it has implications on flow and governs stability issues (e.g., microseismicity). Laboratory, numerical, or field experiments have brought considerable insights to this topic. Nevertheless, in situ hydromechanical experiments are relatively uncommon, mainly because of technical and instrumental limitations. Here we present the early stage development and validation of a novel approach aiming at capturing the integrated hydromechanical behavior of natural fractures. It combines the use of surface tiltmeters to monitor the deformation associated with the periodic pressurization of fractures at depth in crystalline rocks. Periodic injection and withdrawal advantageously avoids mobilizing or extracting significant amounts of fluid, and it hinders any risk of reservoir failure. The oscillatory perturbation is intended to (1) facilitate the recognition of its signature in tilt measurements and (2) vary the hydraulic penetration depth in order to sample different volumes of the fractured bedrock around the inlet and thereby assess scale effects typical of fractured systems. By stacking tilt signals, we managed to recover small tilt amplitudes associated with pressure‐derived fracture deformation. Therewith, we distinguish differences in mechanical properties between the three tested fractures, but we show that tilt amplitudes are weakly dependent on pressure penetration depth. Using an elastic model, we obtain fracture stiffness estimates that are consistent with published data. Our results should encourage further improvement of the method.
Measurement of interwell hydraulic interference is a fundamental method of characterizing the permeability structure of geothermal, carbon sequestration, and petroleum reservoirs. A new system of pressure measurement is demonstrated that utilizes fiber-optic cable. In the laboratory, fiber-optic distributed acoustic sensing (DAS) was used to measure oscillating pressure signals employed at mHz frequencies. DAS measures oscillatory strain rate along the fiber-optic cable caused by oscillatory pressure changes. Pressure was measured in a water-filled reservoir subjected to an oscillating water level. Because the native measurement of the DAS system is strain rate, the quality of the measurement degrades with longer oscillation periods and smaller pressure changes. Tests showed a linear relationship between DAS strain and hydrostatic pressure for short oscillation periods (<10 s), but a poor relationship for longer periods (>100 s). The approach exhibits poor sensitivity to fluid pressure compared with piezoelectric transducers. However, because fiber-optic cable can withstand harsh environments and measurements are distributed (every 0.25 m along the fiber-optic cable), further refinement may make DAS useful for geofluid monitoring. This is especially true given that geomechanical, seismic, and temperature monitoring may be conducted along the same cable.
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