Monolithic porous bulk materials have many promising applications ranging from energy storage and catalysis to high energy density physics. High resolution additive manufacturing techniques, such as direct laser writing via two photon polymerization (DLW-TPP), now enable the fabrication of highly porous microlattices with deterministic morphology control. In this work, DLW-TPP is used to print millimeter-sized foam reservoirs (down to 0.06 g cm −3 ) with tailored density-gradient profiles, where density is varied by over an order of magnitude (for instance from 0.6 to 0.06 g cm −3 ) along a length of <100 µm. Taking full advantage of this technology, however, is a multiscale materials design problem that requires detailed understanding of how the different length scales, from the molecular level to the macroscopic dimensions, affect each other. The design of these 3D-printed foams is based on the brickwork arrangement of 100 × 100 × 16 µm 3 log-pile blocks constructed from sub-micrometer scale features. A block-to-block interdigitated stitching strategy is introduced for obtaining high density uniformity at all length scales. Finally, these materials are used to shape plasma-piston drives during ramp-compression of targets under high energy density conditions created at the OMEGA Laser Facility.

We encapsulated six solvents with novel physical and chemical properties for CO2 sorption within gas-permeable polymer shells, creating Micro-Encapsulated CO2 Sorbents (MECS), to improve the CO2 absorption kinetics and handling of the solvents for postcombustion CO2 capture from flue gas. The solvents were sodium carbonate (Na2CO3) solution, uncatalyzed and with two different promoters, two ionic liquid (IL) solvents, and one CO2-binding organic liquid (CO2BOL). We subjected each of the six MECS to multiple CO2 absorption and regeneration cycles and measured the working CO2 absorption capacity as a function of time to identify promising candidate MECS for large-scale carbon capture. We discovered that the uncatalyzed Na2CO3 and Na2CO3-sarcosine MECS had lower CO2 absorption rates relative to Na2CO3-cyclen MECS over 30 min of absorption, while the CO2BOL Koechanol appeared to permeate through the capsule shell and is thus unsuitable. We rigorously tested the most promising three MECS (Na2CO3-cyclen, IL NDIL0309, and IL NDIL0230) by subjecting each of them to a series of 10 absorption/stripping cycles. The CO2 absorption curves were highly reproducible for these three MECS across 10 cycles, demonstrating successful absorption/regeneration without degradation. As the CO2 absorption rate is dynamic in time and the CO2 loading per mass varies among the three most promising MECS, the process design parameters will ultimately dictate the selection of MECS solvent.

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Polyethylene containing various types of antioxidants was either heated in a stream of nitrogen or placed in water maintained at several different temperatures under nitrogen. The polymer was then oxidized to determine how greatly the evaporation or extraction treatment had reduced the antioxidant effectiveness as compared with a control. Polymeric materials and carbon blacks were more completely retained than monomolecular organic compounds. The presence of carbon black did not greatly alter the rate of loss for any of these substances except Santonox, which was almost completely retained.

Electrospun membranes have shown promise for use in membrane distillation (MD) as they exhibit exceptionally low vapor transport. Their high porosity coupled with the occasional large pore can make them prone to wetting. In this work, initiated chemical vapor deposition (iCVD) is used to modify for electrospun membranes with increased hydrophobicity of the fiber network. To demonstrate conformal coating, we demonstrate the approach on intrinsically hydrophilic electrospun fibers and render the fibers suitable for MD. We enable conformal coating using a unique coating procedure, which provides convective flow of deposited polymers during iCVD. This is made possible by using a 3D printed scaffold, which changed the orientation of the membrane during the coating process. The new coating orientation allows both sides as well as the interior of the membrane to be coated simultaneously and reduced the coating time by a factor of 10 compared to conventional CVD approaches. MD testing confirmed the hydrophobicity of the material as 100% salt rejections were obtained.