In this paper will be treated the problem of strains and stresses within the connections and elements from the grinding technological system. These system deformations can lead to positive or negative effects. Main negative effects will be occurrence of processing errors on the part profile, but also the excessive tension from system elements. Cause of processing errors and the low safety due of the system rigidity must be sought in its joints between parts, stiffness of moving pieces, low number and reduced rigidity of parts used to assembling (bolts, cotter joints, pins). Elastic properties of the assembly are modeled by the inserted connections with specific characteristics. The elastic deformation of the work piece must be taken into account, besides the elastic behavior of the device which appears in manufacturing process. A very important aspect in the study of elastic behavior of the whole system is how the abrasive tool interacts with the work piece, namely the displacement of contact zone. Contact stresses lead to a deformation of the grinding wheel and the work piece, and as a result the work piece loses from precision of tooth profile. The rigidity of system can be characterized by two aspects, one static and one dynamic and we will describe both aspects using CAE simulations and classical mathematical models. It will be presented some results of numerical simulation of the stiffness of gear grinding system using finite element method (FEM). The elastic dynamic model was design using the forces of inertia and gravity that occurs during grinding process. Also by permanent pursuing of the technological forces variation during the grinding process will be sought the dynamic deformation of the system. The study its concentrated around the low stiffness of components inside the system, in order to find errors that may affect the precision on the horizontal, vertical and rotational direction of technological system elements. Since through this analysis it tried to find how the forces influence on the ETS stiffness, it will present numerical values of the system displacements and stress distribution. Knowing the direction, sense and numerical values of these errors can be made interpretation of the results, namely the removal of these consequences.
Axial adjustment method for precessional transmissions includes compensation error calculation, determination compensator groups, achieved in the form of base and auxiliary rings. The compensator has on the base ring axial canals in which can be placed clamping bolts but the auxiliary ring has axial holes for the screws. The auxiliary ring is formed from increasing sectors - the distance between auxiliary ring stairs and front side of body, from decreasing sectors - the distance between base ring and bottom place, and the closure element - the clearance between gear body and the front surface of the base ring. According to the method of group interchangeability is determined the deviation value of the upper and lower group tolerance and the clearance between lid and body. Then rotating one of the rings is ensured the dimension of the compensator which must match to compensation clearance value and then the compensator is adjusted to required value.
In this paper we present a study of issues related for determination the real profile and the theoretical one of the precessional gear wheels. In the research process of the precessional gears profile appeared the problem of finding the geometrical error between fabricated profile and the ideal one after grinding process. The cause of the errors has technological and constructive nature. Processing technology of these specific gear wheels is one that still has many unknowns, therefore will be researched the part that is related to the occurrence of deviations from the ideal profile. The manufacturing of processing device and its elements also lead to geometric deviation of the profile, which will lead to adverse effects during operation. Measurement of manufactured profile using special equipment would involve high costs of time and money, therefore will be used computational methods and the statistic-mathematical method. The computational method is to find a better methodology to transform a file obtained from 3D scan (precessional gear wheel), which can be used only as a copy, into a file with functional extension. Such a conversion is very important to make especially for objects with complicated geometry such as precessional wheel profile. Transformation will result in surfaces and geometric objects that can be manipulated and compared to each other, with the aim of find deviations between ideal 3D models and the real ones. The methodology is relative simple: the triangular surfaces which form the shell of object should be approximated by flat, cylindrical, conical, etc. surfaces interlinked and filling the empty space between them with material. Once the scanned real object is transformed into a functional virtual file, it can not only be compared with the ideal model but also modified at the discretion of the user. Also we can find the coordinates of points which form the wheel contour line, which can be analyze and interpolate to obtain a mean value of scanned profile. Following the analysis of a profile obtaining was observed a small error of inclination of the gear teeth, due to the technological process. This methodology can be used to finding geometric errors also for other objects, gears etc.
Abstract. The paper presents analysis of processing quality of gears. A special attention was drawn to detecting and removing burns, the existence of which greatly reduced operating properties of gears. The study emphases the influence of schemes, processing modes and abrasive tools features on the physico-mechanical layer of teeth processed and phase changes, micro-cracks appearances, depth and degree of hardening, meaning and character of residual stresses distribution.
In this paper we try to find a better methodology to transform a file obtained from 3D scan (precessional gear wheel), which can be used only as a copy, into a file with functional extension. Transformation will result in surfaces and geometric objects that can be manipulated and compared to each other, with the aim of find deviations between ideal 3D models and the real ones. The methodology is relative simple: the triangular surfaces which form the shell of object should be approximated by flat, cylindrical, conical, etc. surfaces interlinked and filling the empty space between them with material.
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