On the properties of exploitation of the parts, a major influence has the quality parameters of working surface. Under the term "quality superficial layer" it is understood the integrity of such indices as: geometric precision, undulation, form precision, work surface microgeometry, physical and mechanical properties of the superficial layer. In most cases, the influence of these indicators on the exploitation characteristics of the surfaces are examined separately, but of their reciprocal interaction is evident. Roughness and precision machining of the surfaces have a significant influence on the characteristics of the machine. In most cases, the roughness and precision machining is indicated depending on the operating conditions of the surface. Varying with processing parameters, we can manage forming the surface roughness and surfaces precision. In this paper will present how influencing processing parameters on surface roughness and precision surface.
In our present days numerical simulation became an important tool of engineering. Numerical simulation methods allow quantitative examination of the complex processes and phenomena in the general area of physics and also provide an insight in their dynamic evolution and even can become important tools for the discovery of new phenomena. In essence, the numerical simulation transfer important aspect of physical reality in discrete forms of mathematical description recreates and solves the problems on computer and finally, highlights issues that the analyst required. This modern numerical method approach, attacks the original problems in all their details on a much larger platform with a much smaller number of assumptions and approximations, in comparison to traditional methods. Transposition of the physics problems in the virtual space, governed by the force of computers, numerical simulation - as scientific approach - is becoming increasingly interesting for many fields of research. Basically, by means of numerical simulation are addressed fields such as mechanics deformable solids, fluid mechanics, aerodynamics, biomechanics, astrophysics. Numerical simulations follow a similar procedure to all the scientific approach, which consists in going through several stages, as follows: the phenomenon, the physical model, mathematical model, discrete model, and coding, numerical solution. In the plastic deformation of metals are involved, besides the mechanical properties and some thermal properties because even if the process is applied in the initial state to a cold material, along the process changes occur because of friction between materials and tools and transformation of plastic mechanical work into heat. Basic mechanical properties of the materials are underline through characteristic diagrams of materials obtained in simple tests of traction and compression. These tests were carried out in the Polytechnic University of Bucharest, Romanian Research & Development Institute for Gas Turbines COMOTI, Institute for Calculating and Testing Aero-Astronautic Structures STRAERO, SC UPS PILOT ARM Ltd, and Asachi Technical University of Iasi. To achieve the major objectives of the numerical simulation of the technological process of cold plastic deformation, are incorporated into the physical model three types of surfaces: cylindrical, conical and profiled. The sizes of the initial geometry were established in accordance with the basic dimensions of processed products by this method. For delimiting surfaces to be machined, the addition of grip (the tail) has a reduced diameter. Geometric models provide strength and rigidity needed for safely and accurately processing technology of cold plastic deformation. Geometric models and specimens which had been subjected to tensile tests, compression and hardness were made in the Glass Factory, Chisinau, Moldova.
In this paper will be treated the problem of strains and stresses within the connections and elements from the grinding technological system. These system deformations can lead to positive or negative effects. Main negative effects will be occurrence of processing errors on the part profile, but also the excessive tension from system elements. Cause of processing errors and the low safety due of the system rigidity must be sought in its joints between parts, stiffness of moving pieces, low number and reduced rigidity of parts used to assembling (bolts, cotter joints, pins). Elastic properties of the assembly are modeled by the inserted connections with specific characteristics. The elastic deformation of the work piece must be taken into account, besides the elastic behavior of the device which appears in manufacturing process. A very important aspect in the study of elastic behavior of the whole system is how the abrasive tool interacts with the work piece, namely the displacement of contact zone. Contact stresses lead to a deformation of the grinding wheel and the work piece, and as a result the work piece loses from precision of tooth profile. The rigidity of system can be characterized by two aspects, one static and one dynamic and we will describe both aspects using CAE simulations and classical mathematical models. It will be presented some results of numerical simulation of the stiffness of gear grinding system using finite element method (FEM). The elastic dynamic model was design using the forces of inertia and gravity that occurs during grinding process. Also by permanent pursuing of the technological forces variation during the grinding process will be sought the dynamic deformation of the system. The study its concentrated around the low stiffness of components inside the system, in order to find errors that may affect the precision on the horizontal, vertical and rotational direction of technological system elements. Since through this analysis it tried to find how the forces influence on the ETS stiffness, it will present numerical values of the system displacements and stress distribution. Knowing the direction, sense and numerical values of these errors can be made interpretation of the results, namely the removal of these consequences.
Abstract. The paper presents analysis of processing quality of gears. A special attention was drawn to detecting and removing burns, the existence of which greatly reduced operating properties of gears. The study emphases the influence of schemes, processing modes and abrasive tools features on the physico-mechanical layer of teeth processed and phase changes, micro-cracks appearances, depth and degree of hardening, meaning and character of residual stresses distribution.
Nitriding is the most common and effective surface hardening method. Such chemical-thermal treatment is capable of increasing surface hardness, contact endurance, wear and seizure resistance, as well as heat resistance and corrosion resistance of a wide range of machine parts. This process of surface hardening has found its application in many branches of modern mechanical engineering. The operational requirements for the parts led to the need to replace high-temperature methods of chemical-thermal treatment (carburizing, high-temperature nitrocarburizing, etc.) for hardening processes at lower temperatures (500-650° C), namely nitriding. This replacement was facilitated by the latest technological developments in the field of various nitriding methods. The scientific developments obtained to date make it possible to gradually eliminate such disadvantages of nitriding as a significant duration of the process, increased fragility of the surface layer, insufficient values of contact endurance, and labor intensity of the process [1, 2].
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