In the present paper, a transient performance code is employed to predict on-wing test data of the IAE-V2500 engine mounted on an Airbus A320-232. The test data was recorded by the engine control system and may serve as an open basis for validation of future transient studies. For the current investigation, the employed code considers the fundamental equations of the constant mass flow method as well as heat transfer effects by a lumped parameter approach.
The study focuses on seven accelerations and one deceleration. Engine test data was gathered with 10Hz sampling rate, imprinting the applied time step of the model. First, the steady-state matching of the test data was conducted. Subsequently, the measurement quantities fuel flow, inlet temperature and inlet pressure were prescribed as time-varying boundary conditions to the transient model. The results of the standard transient model and the model including thermal effects were compared with temperatures, pressures and shaft speeds. The LPT outlet temperature and the working line excursion in the booster map were examined in detail. The outcome concurs with the original statement that thermal effects are mandatory to enhance model accuracy. Lastly, a sensitivity analysis of the thermal input parameters was accomplished and its influence on model prediction investigated.
Over the past decades of preliminary aero-engine design a great effort has been invested in increasing steady-state efficiency to reduce missions fuel burn and thus CO2 emissions. Whilst pushing the performance cycle further to its limits previously minor deemed processes such as the transient behavior become more important because engines stability must still be granted for. It is therefore beneficial to integrate transient performance early into the overall aero-engine design tool chain to be able to predict the dynamic behavior from the beginning.
This paper presents a methodology to couple predesign and transient performance simulation in order to get a more holistic picture of aero-engines early in the design process. This procedure entails extensive amount of data transfer throughout multi-disciplinary tools with different fidelity levels. This task is tackled using DLRs virtual engine platform GTlab (Gas Turbine Laboratory), which provides a geometric data model with abstract description of predesign components and standardized interfaces for data exchange. In order to demonstrate the proposed methodology a performance model of a turbofan similar to the V2500 aero-engine is used. For that purpose, a performance cycle is established providing boundary conditions for the preliminary aerodynamic engine design. The designed components provide necessary input data for the subsequent transient certification maneuver Eventually, parametric studies are conducted to show the impact of design variations on transient data such as the minimum surge margin and minimum tip clearance as well as on preliminary engine design.
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