Abstract— The manufacture of large‐area arrays of thin‐film transistors on polymer substrates using roll‐to‐roll (R2R) processes exclusively is being developed. Self‐aligned imprint lithography (SAIL) enables the patterning and alignment of submicron‐sized features on meter‐scaled flexible substrates in the R2R environment. SAIL solves the problem of precision interlayer registry on a moving web by encoding all the geometry information required for the entire patterning steps into a monolithic three‐dimensional imprint with discrete thickness modulation. The pre‐aligned multiple‐step mask structure maintains its alignment regardless of subsequent substrate distortion. Challenges are encountered in relation to the novel nature of using flexible substrates and building toolsets for the R2R processing. In this paper, methods of the SAIL process, the resulting active‐matrix backplanes, the trajectory of SAIL process development, and the remaining issues for production are presented.

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The importance and difficultly of asset tracking make it worthy of attention. We focus on data centers consisting of vertical racks where each rack may accommodate a variety of equipment. We describe an asset tracking system which automatically detects and identifies equipment within rack; has "pinpoint" accuracy, i.e., location resolution equals asset size; relays this information to possibly several management back-ends; includes a backend application that maintains a location history for all equipment; and uses a visualization tool to display both the current state and the history of deployment.The solution features a flexible architecture that simplifies the connection with both existing and future asset management applications. The architecture supports simple configuration, load balancing, and redundancy. Care has been taken to use widely recognized standards wherever possible.

HP and Phicot are planning the world's first R2R (roll-to-roll) manufacturing line for display backplanes based on the SAIL (Self-Aligned Imprint Lithography) process. Economic benefits for R2R compared to batch, cost comparisons of different R2R processes, comparison of substrate options, and necessary supply chain infrastructure developments are presented.