China has very ambitious goals of expanding its commercial nuclear power by 30 GW within the decade and wishes to phase out fossil fuels emissions by 40–45% by 2020 (from 2005 levels). With over 50 new nuclear power plants under construction or planned and a design life of 60 years, any discussions on structural integrity become very timely. Although China adopted its nuclear technology from France or USA at present time, e.g., AP1000 of Westinghouse, the construction materials are primarily “Made in China.” Among all issues, both the accumulation of the knowledge base of the materials and structures used for the power plant and the technical capability of engineering personnel are imminent. This paper attempts to compile and assess the mechanical properties, Charpy V-notch impact energy, and fracture toughness of A508-3 steel used in Chinese nuclear reactor pressure vessels (RPVs). All data are collected from open literature and by no means complete. However, it provides a glimpse into how this domestically produced steel compares with western RPV steels such as USA A533B and Euro 20MnMoNi55.
China has very ambitious goals of expanding its commercial nuclear power by 30 Giga-Watts within the decade and wishes to phase out fossil fuels emissions by 40–45% by 2020 (from 2005 levels). With over 50 new nuclear power plants under construction or planned and a design life of 60 years, any discussions on structural integrity become very timely. Although China adopted its nuclear technology from France or US at present time, e.g. AP1000 of Westinghouse, the construction materials are primarily “Made in China”. Among all issues, both the accumulation of the knowledge base of the materials and structures used for the power plant and the technical capability of engineering personnel are imminent. This paper attempts to compile and assess the mechanical properties, Charpy V-notch impact energy, and fracture toughness of A508-3 steel used in Chinese nuclear reactor vessels. All data are collected from open literature and by no means complete. However, it provides a glimpse into how this domestically produced steel compares with western reactor vessel steels such as US A533B and Euro 20MnMoNi55.
Both Charpy V-notch (CVN) impact energy and fracture toughness are parameters reflecting toughness of the material. Charpy tests are however easy to perform compared to standard fracture toughness tests, especially when the material is irradiated and quantity is limited. Correlations between the two parameters are therefore of great significance, especially for reactor pressure vessel (RPV) structural integrity assessment. In this paper, correlations between CVN impact energy and fracture toughness of three commonly used RPV steels, namely Chinese A508-3 steel, USA A533B steel, Euro 20MnMoNi55 steel, are investigated with two methods. One method applies a direct conversion using empirical formulas and the other adopts the Master Curve method. It is found that when the empirical formula is used, the difference between the predicted fracture toughness (from the CVN impact energy) and actual test data is relatively small in upper shelf, lower shelf and the bottom of transition region, while relatively large in other parts of the transition region. When the Master Curve method is adopted, whether the reference temperature T0 is estimated through temperature at 28J or 41J CVN impact energy, the predicted fracture toughness values of the three steels are consistent with actual test data. The reference temperature T0 is also estimated through the IGC-parameter correlation and through a combination of empirical formula and multi-temperature method. Both procedures show excellent agreement with test results. The mean value of T0 estimated from T28J, T41J, IGC-parameters and the combination method is denoted by TQ-ave and is then used as the final reference temperature T0 for the Master Curve determination. Accuracy of TQ-ave (and therefore the Master Curve method) is demonstrated by comparison with actual test data of the three RPV steels. It is concluded that Master Curve method provides a reliable procedure for predicting fracture toughness in the transition region utilizing limited CVN impact energy data from open literature.
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