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SnO2 gas sensors with palladium as additive in the range of 0.2 wt% and 3 wt% were studied by in situ X-ray absorption spectroscopy under idealized and real operating conditions. Simultaneously to the structural studies, measurements of the sensing properties were undertaken allowing for the determination of structure-function relationships. For this purpose a new in situ spectroscopic cell was designed which permitted on the one hand sensing on conventional screen printed 50 microm thick sensing layers and on the other hand structural analysis with X-rays provided by an insertion device at a 3rd generation synchrotron facility in fluorescence mode. Pd K-edge XANES and EXAFS results on gas sensors showed that palladium, present in an oxidized state, is finely dispersed if it is added in small quantities (0.2 wt%) while it forms clusters at higher concentrations (3 wt%). This is also reflected by the much easier reduction of palladium in the latter, higher concentrated ones. Under realistic sensing conditions (30-200 ppm H2; 10-50 ppm CO in dry and humid air at 200 and 300 degrees C) for the low additive concentration samples, no change in oxidation state was observed, i.e. palladium remained in its oxidized state. This has important consequences on the understanding and modeling of the gas sensing mechanism.

The use of nanoscale SnO2 hollow spheres as a redox-active sensor is investigated. The underlying hollow spheres are prepared via a microemulsion approach and exhibit an outer diameter of about 15−25 nm, a highly crystalline shell with a thickness of 3−5 nm and an inner cavity of 10−20 nm in diameter. Subsequent to materials characterization based on SEM, STEM, TEM, IR, TG, BET, and XRD the applicability of as-prepared hollow spheres as highly porous layers in sensor operation is tested. Accordingly, SnO2 hollow spheres deposited on common sensor substrates show a good response to CO in a concentration range of 50 to 300 ppm. Moreover, the material turned out to be useful as a model system to study the conduction model of a porous layer with small grains.

The role of Au additives in SnO(2)-based thick film gas sensors was investigated by a combination of operando investigation techniques, namely spectroscopic high energy resolved fluorescence detected X-ray absorption spectroscopy (HERFD-XAS) and simultaneous DC resistance and work function change measurements. The results have shown that the Au is present in the form of small metallic particles at the surface of the host metal oxide without changing its bulk or surface electronic properties. The sensitization effect of Au can therefore be attributed to the "spill-over effect", meaning that the Au particles enrich the surface of the active metal oxide with oxygen species which consequently react with reducing gases such as CO and H(2). This is in contrast to the effect of Pd and Pt promoters which were found to be distributed at an atomic level on the surface and in the bulk of the supporting sensing material and therefore have a tremendous effect on its bulk and surface electronic properties.