Bulk equiatomic (Hf-Ta-Zr-Ti)C and (Hf-Ta-Zr-Nb)C high entropy Ultra-High Temperature Ceramic (UHTC) carbide compositions were fabricated by ball milling and Spark Plasma Sintering (SPS). It was found that the lattice parameter mismatch of the component monocarbides is a key factor for predicting single phase solid solution formation. The processing route was further optimised for the (Hf-Ta-Zr-Nb)C composition to produce a high purity, single phase, homogeneous, bulk high entropy material (99% density); revealing a vast new compositional space for the exploration of new UHTCs. One sample was observed to chemically decompose; indicating the presence of a miscibility gap. While this suggests the system is not thermodynamically stable to room temperature, it does reveal further potential for the development of new in situ formed UHTC nanocomposites. The optimised material was subjected to nanoindentation testing and directly compared to the constituent mono/binary carbides, revealing a significantly enhanced hardness (36.1 ± 1.6 GPa,) compared to the hardest monocarbide (HfC, 31.5 ± 1.3 GPa) and the binary (Hf-Ta)C (32.9 ± 1.8 GPa).
The real part of the permittivity (E') and the tan 6 of sintered alumina (A1,0,) at about 9 GHz have been measured. The dielectric properties have been examined as a function of purity, pore volume, and sintered grain size. The tan 6 is found to depend very strongly on the pore volume, purity, and grain size. E' is far less sensitive to impurities and grain size. The dependence of E' on porosity can be described by simple mixture models as expected. A model of losses in single crystals cannot be extended easily to these materials where extrinsic factors such as porosity, random crystal orientation, grain boundaries, microcracks, and impurities dominate. These factors have been studied in an attempt to describe the tan 6 and E' of sintered polycrystalline alumina. In this work, the tan 6 for alumina has been studied in near-theoretical density ranges between 9.1 x and 2.4 x 10" depending on grain size.
Flash sintering (FS) is an energy efficient sintering technique involving electrical Joule heating, which allows very rapid densification (<60 s) of particulate materials. Since the first publication on flash-sintered zirconia (3YSZ) in 2010, it has been intensively researched and applied to a wide range of materials. Going back more than a century ago, we have found a close similarity between FS of oxides and Nernst glowers developed in 1897. This review provides a comprehensive overview of FS and is based on a literature survey consisting of 88 papers and seven patents. It correlates processing parameters (i.e. electric field magnitude, current density, waveforms (AC, DC) and frequency, furnace temperature, electrode materials/ configuration, externally applied pressure and sintering atmosphere) with microstructures and densification mechanisms. Theorised mechanisms driving the rapid densification are substantiated by modelling work, advanced in situ analysis techniques and by established theories applied to electric current assisted/activated sintering techniques. The possibility of applying FS to a wider range of materials and its implementation in industrial scale processes are discussed.
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