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We fabricate long-lived organic light-emitting devices using a 175 μm thick polyethylene terephthalate substrate coated with an organic–inorganic multilayered barrier film and compare the rate of degradation to glass-based devices. The observed permeation rate of water vapor through the plastic substrate was estimated to be 2×10−6 g/m2/day. Driven at 2.5 mA/cm2, we measure a device lifetime of 3800 h from an initial luminance of 425 cd/m2.

Operational degradation of blue electrophosphorescent organic light emitting devices (OLEDs) is studied by examining the luminance loss, voltage rise, and emissive layer photoluminescence quenching that occur in electrically aged devices. Using a model where defect sites act as deep charge traps, nonradiative recombination centers, and luminescence quenchers, we show that the luminance loss and voltage rise dependence on time and current density are consistent with defect formation due primarily to exciton-polaron annihilation reactions. Defect densities ∼1018cm−3 result in >50% luminance loss. Implications for the design of electrophosphorescent OLEDs with improved lifetime are discussed.

Electrophosphorescent devices with fac-tris(2-phenylpyridine)iridium as the green emitting dopant have been fabricated with a variety of hole and exciton blocking materials. A device with aluminum(III)bis(2-methyl-8-quinolinato)4-phenylphenolate (BAlq) demonstrates an efficiency of 19 cd/A with a projected operational lifetime of 10 000 h, operated at an initial brightness of 500 cd/m2; or 50 000 h normalized to 100 cd/m2. An orange-red electrophosphorescent device with iridium(III) bis(2-phenylquinolyl-N,C2′)acetylacetonate as the dopant emitter and BAlq as the hole blocker demonstrates a maximum efficiency of 17.6 cd/A with a projected operational lifetime of 5000 h at an initial brightness of 300 cd/m2; or 15 000 h normalized to 100 cd/m2. The average voltage increase for both devices is <0.3 mV/h. The device operational lifetime is found to be inversely proportional to the initial brightness, typical of fluorescent organic light emitting devices.

We describe encapsulated passive matrix, video rate organic light-emitting diode (OLED) displays on flexible plastic substrates using a multilayer barrier encapsulation technology. The flexible OLED (FOLED™) displays are based on highly efficient electrophosphorescent OLED (PHOLED™) technology deposited on barrier coated plastic (Flexible Glass™ substrate) and are hermetically sealed with an optically transmissive multilayer barrier coating (Barix™ encapsulation). Preliminary lifetime to half initial luminance (L0∼100 cd/m2) of order 200 h is achieved on the passive matrix driven encapsulated 80 dpi displays; 2500 h lifetime is achieved on a dc tested encapsulated 5 mm2 FOLED test pixel. The encapsulated displays are flexed 1000 times around a 1 in. diameter cylinder and show minimal damage.