This study is focused on the controllable coating of the carbonyl iron (CI) particles widely applied in magnetorheology. These particles were grafted with poly(glycidyl methacrylate) (PGMA) with narrow polydispersity via surface-initiated atom transfer radical polymerization. Two types of core-shell particles differing in molecular weights of grafted polymer chains were synthesized. The effect of shell thickness on the thermo-oxidation stability of particles as well as the sedimentation stability of their silicone oil suspensions was evaluated. The successful coating process was confirmed by Fourier transform infrared spectroscopy and energy-dispersive spectrometry. The differences in the magnetic properties of bare and coated CI particles were clarified through vibrating sample magnetometry. Due to the controllable length of the PGMA grafts, the magnetic properties remain almost the same as those for bare CI. The magnetorheological (MR) behavior of silicone oil suspensions containing 60 wt% of bare CI particles as well as PGMA-coated analogues was investigated in the absence and in the presence of various magnetic field strengths, demonstrating the negligible impact of surface modification on final MR performance. Thus, the grafting of the particles with PGMA negligibly affected magnetic properties but considerably enhanced thermo-oxidation and sedimentation stabilities. Finally, a novel tensiometric method for sedimentation stability measurements of MR suspensions was successfully implemented.

The sedimentation caused by the high density of suspended particles used in magnetorheological fluids is a significant obstacle for their wider application. In the present paper, core-shell structured carbonyl ironpolyaniline particles in silicone oil were used as a magnetorheological suspension with enhanced dispersion stability. Bare carbonyl iron particles were suspended in silicone oil to create model magnetorheological suspensions of different loading. For a magnetorheological suspension of polyaniline-coated particles the results show a decrease in the base viscosity. Moreover, the polyaniline coating has a negligible influence on the MR properties under an external magnetic field B. The change in the viscoelastic properties of magnetorheological suspensions in the small-strain oscillatory shear flow as a function of the strain amplitude, the frequency and the magnetic flux density was also investigated.

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