Water-intensive industries have to comply with stringent environmental regulations and evolving regulatory frameworks requiring the development of new technologies for water recycling.Development of polymeric membranes may provide an effective solution to improve water recycling, but require finely-tuned pore size and surface chemistry for ionic and molecular sieving to be efficient. Additionally, fouling is a major challenge that limits the practical application of the membranes in water recycling in these industries. In this work, four different graphene oxide (GO) derivatives were incorporated into a polyethersulfone (PES) matrix via a non-solvent induced phase separation (NIPS) method. The GO derivatives used have different shapes (nanosheets vs nanoribbons) and different oxidation states (C/O=1.05-8.01) with the potential to enhance water flux and suppress fouling of the membranes through controlled pore size, hydrophilicity, and surface charge. The permeation properties of the PES/GO membranes were evaluated using a water sample from the Athabasca oil sands of Alberta. The results for contact angle and streaming potential measurements indicate the formation of more hydrophilic and negatively charged PES/GO nanocomposite membranes. All graphene-based nanocomposite membranes demonstrated better water flux and rejection of organic matter compared to the unmodified PES membrane. The fouling measurement results revealed that fouling was impeded due to enhanced membrane surface properties. Longitudinally unzipped graphene oxide nanoribbons (GONR-L) at an optimum loading of 0.1 weight percent (wt.%) provided the maximum water flux (70 LMH at 60 psi), organic matter rejection (59%) and antifouling properties (30% improvement compared to pristine PES membrane). Flux recovery ratio experiments indicated a remarkable enhancement in the fouling resistance property of PES/GO nanocomposite membranes.
This chapter summarizes nanofiltration (NF) studies focused on the treatment of thermal in-situ steam-assisted gravity drainage (SAGD)-produced water streams in the Alberta, Canada, oil sands industry. SAGD processes use recycled produced water to generate steam, which is injected into oil-bearing formations to enhance oil recovery. NF has potential applications in the produced water recycling treatment process for water softening, dissolved organic matter removal, and partial desalination, to improve recycle rates, reduce make-up water consumption, and provide an alternative to desalination technologies (thermal evaporation and reverse osmosis). The aim of this study was to provide proofof-concept for NF treatment of the following produced water streams in the SAGD operation: warm lime softener (WLS) inlet water, boiler feed water (BFW), and boiler blowdown (BBD) water. Commercial NF membranes enabled removal of up to 98% of the total dissolved solids (TDS), total organic carbon (TOC), and dissolved silica, which is significant compared to the removal achieved using conventional SAGD-produced water treatment processes. More than 99% removal of divalent ions was achieved using tight NF membranes, highlighting the potential of NF softening for oil sands-produced water streams. The NF process configurations studied provide feasible process arrangements suitable for integration into existing and future oil sands and other produced water treatment schemes.
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