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This paper presents the design and validation of a universal 6D seam tracking system that reduces the need of accurate robot trajectory programming and geometrical databases in robotic laser scanning. The 6D seam tracking system was developed in the flexible unified simulation environment, integrating software prototyping with mechanical virtual prototyping, based on physical experiments. The validation experiments showed that this system was both robust and reliable and should be able to manage a radius of curvature less than 200 mm. In the pre‐scanning mode, a radius of curvature down to 2 mm was managed for pipe intersections at 3 scans/mm, using a laser scanner with an accuracy of 0.015 mm.

The ocean holds abundant resources, but the utilization of those resources for the marine economy presents a complex and dynamic industrial situation. Exploring sustainable development in this industry is of practical value, as it involves the rational use of marine resources while protecting the environment. This study provides an innovative review of the current application status of Digital Twins Technology (DTT) in various sectors of the marine industry, including the ship-building industry (SBI), Offshore Oil and Gas Industry, marine fishery, and marine energy industry. The findings reveal that DTT offers robust support for full life cycle management (LCM) in SBI, including digital design, intelligent processing, operation, and error management. Furthermore, this work delves into the challenges and prospects of DTT application in the marine industry, aiming to provide reference and direction for intelligent systems in the industry and guide the rational development and utilization of marine resources in the future.

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