FSW is a solid-state joining process. It is widely used for joining hard alloys like steel, titanium, and aluminium which are very difficult to join by fusion welding. FSW joint quality is mainly influenced by shoulder and pin geometry, its diameter, tool material, tool rotation speed, and linear traveling speed. The paper presents a brief overview of the tools used during the FSW procedure. The influence of the tool pin on the material flow and mixture was analysed in detail. In addition, the primary and secondary material flow and how it is affected by the shape and dimensions of the tool pin are also discussed.
The safety of the troop in an armored vehicle is paramount. The most serious threat to armored vehicles is a buried charge explosion or an improvised explosive device. The use of numerical approaches in the validation of armored vehicles minimizes the number of prototypes needed and speeds up the design process. This research focuses on blast simulation utilizing the ConWep (which stands for conventional weapon) method for STRENX armor steel used for blast protection in ALM (which stands for antilandmine) vehicles. The plate is modeled as a deformable solid with the Johnson-Cook plasticity model. In this paper protective plates were examined in order to determine which geometry gives the best protective conditions for the troop in an armored vehicle. Three different geometries were numerically tested, and two of them represent combined geometry. The maximal value of the plastic strain and maximal value of the vertical displacement of the central node on the protective plate was chosen as the parameters to represent the obtained results.
Introduction/purpose: The paper presents a numerical simulation of an impact of a 12.7 mm projectile on an armored metal plate with a velocity of 500 m/s at a distance of 900 m. Numerical simulations offer the possibility of drastically reducing the time required to obtain results in comparison to the time required for planning, organization and execution of experiments. The numerical simulation is done by variations in the thickness of the armor metal plate, specifically an armor metal plate of a thickness of 10 mm, 17 mm, 18 mm, and 23 mm. The mentioned armored plate thicknesses were chosen based on the results in order to determine the limit thickness of the armored plate for the projectile perforation limit, as well as for complete ballistic protection. Methods: Finite element modeling is used for analyzing stresses and deformations of the armored plates. The mentioned method calculates the impact of the projectile on the obstacle, precisely the collision of the projectile and the armor plate. Results: For the comparative analysis, the parameters used are the values of the stress and the displacement. For each of the above-mentioned thicknesses of the armored metal plate, the values of stress and displacement during projectile impact were determined. The results of this study show how the thickness of the armor plate affects the interaction of the projectile and the armor plate. Conclusion: If the physical and chemical characteristics of the armored plate remain unchanged, as the thickness of the armored plate increases, the possibility of projectile penetration decreases, and vice versa. This research is of essential importance because it analyzes the stresses and deformation of armor plates whose basic role is the protection of personnel and equipment from the projectile impact. In this regard, the thickness of the armored plate for semi-penetration of the projectile is determined.
To examine the influence of mesh density on the blast loads of anti-landmines (ALMs) and improvised explosive devices (IEDs) under an armored vehicle, models with different FE mesh densities were numerically analysed. The multi-material arbitrary Lagrangian-Eulerian (MM-ALE) algorithm was used to simulate under armored vehicle explosions. Explicit dynamic analysis was performed in LS-DYNA. Blast loading simulation was performed using the ConWep (conventional weapon) loading model, which is implemented in LS-DYNA. The material characteristics of high-strength steel were used to model the protective plates on the armored vehicle. Protective plates were modeled in a V-shape and as a deformable solid with the Johnson-Cook plasticity model. In this paper, the FE model with different mesh densities was numerically tested to analyse the influence of mesh density on the obtained results. For the purposes of the modeling, different types of finite elements were used for the FE models. The floor of the vehicle was modeled with 3D hexahedral eight-noded finite elements, and the protective plates were modeled with four-noded plate finite elements. The maximal value of plastic strain and the maximal value of the displacement of the central node on the protective plate was chosen as the parameters to compare the obtained results.
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