Theoretical considerations suggest that the strength of carbon nanotube (CNT) fibers be exceptional; however, their mechanical performance values are much lower than the theoretical values. To achieve macroscopic fibers with ultrahigh performance, we developed a method to form multidimensional nanostructures by coalescence of individual nanotubes. The highly aligned wet-spun fibers of single- or double-walled nanotube bundles were graphitized to induce nanotube collapse and multi-inner walled structures. These advanced nanostructures formed a network of interconnected, close-packed graphitic domains. Their near-perfect alignment and high longitudinal crystallinity that increased the shear strength between CNTs while retaining notable flexibility. The resulting fibers have an exceptional combination of high tensile strength (6.57 GPa), modulus (629 GPa), thermal conductivity (482 W/m·K), and electrical conductivity (2.2 MS/m), thereby overcoming the limits associated with conventional synthetic fibers.

The thermal behavior and phase morphology of binary blends of poly(phenylene sulfide) (PPS) with polycarbonate (PC) have been investigated. Differential scanning calorimetry and dynamic mechanical thermal analysis indicate the blends are immiscible, but the glass transition temperature of PC in the blends was found to be decreased due to the degradation of the PC. The PC degradation was investigated by measuring the molecular weight of PC extracted from the blends. Rheological properties of the blends were also studied using a rheodynamic spectrometer. An inversion of the phase morphology was observed from the scanning electron microscopy and dynamic mechanical thermal analysis. The increase of crystallinity of the PPS in the blends was found from a DSC study.

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For the poly(butylene terephthalate) (PBT)/poly(ethylene terephthalate) blend system, the addition of a barium sulfate (BaSO 4 ) particle, the surface of which was modified with a titanate coupling agent, suppressed the transesterification reaction. The polyester chain ends, considered one of the main sites of transesterification reactions, were blocked through a chemical reaction with the surface hydroxyl groups of the BaSO 4 particle; a block copolymer-like architecture was obtained with a BaSO 4 linkage. The formation of the block copolymer-like structure for the polyesters stuck to the BaSO 4 particle facilitated crystallization by providing a crystallization nucleus without a significant transesterification reaction, resulting in higher mechanical properties.