SummaryThe effect of amylose-lipid complex formation during extrusion was studied with respect to expansion characteristics and oxidative stability of the extrudates. Full factorial design was adopted to investigate the effects of variables, amylose (two levels, 25% and 45%), types of lipid (coconut oil, fish oil and Max-EPA) and levels of lipid (1.5% and 3%), on amylose-lipid complex formation, expansion ratio, crispness, hardness and oxidative stability. Increased amylose content in feed mixture produced crispy extrudates with significantly higher (P < 0.05) amylose-lipid complex formation, greater radial expansion, lower hardness and higher oxidative stability. Amylose-lipid complex formation and its complimentary effect, that is, oxidative stability were significantly higher in extrudates incorporated with coconut oil compared to those with fish oil or MaxEPA. However, better physical properties viz. radial expansion, crispness and lesser hardness were displayed by extrudates added with MaxEPA followed by those with fish oil. Between these two, fish oil-incorporated extrudates exhibited significantly higher oxidative stability compared to MaxEPA incorporated products. Thus, the study demonstrates the usefulness of amylose rich corn flour to make oxidatively stable fish oil-incorporated extrudates with better expansion characteristics.

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Tilapia is a lean variety of fish with white flesh and therefore an ideal choice as raw material for the development of ready to serve fish products such as fish curry in retort pouches for both domestic and international markets. Ready to eat thermal processed (116 °C and F(0) value of 7.0) south Indian type tilapia fish curry enriched with PUFA and packed in retort pouch was acceptable for consumption even after a storage period of 1 y at ambient temperature.

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A great deal of attention has been focused on the various health benefits apparently associated with consumption of fish oil. The incorporation of fish oils in food products is becoming increasingly widespread and a large variety of products is being marketed. However, the use of fish oil as functional nutritional ingredients in foods has been limited by its oxidative susceptibility. In the present study, attempts were made to develop fish oil fortified cookies as healthy snack foods by incorporating fish oil microencapsulate. Microencapsulation of fish oil was done by spray drying. Commercially available milk was used to form micro sized complexes with fish oil. Fish gelatin/maltodextrin were used as a wall material for encapsulation. Fish oil was added in three forms (fish oil as such, fish oil-in-water emulsion and fish oil microencapsulate) for the preparation of cookies. Cookies prepared without incorporating fish oil was served as control. The physical, chemical and sensory attributes of cookies were evaluated. Encapsulation significantly (P < 0.05) decreased lipid oxidation in the cookies. The sensory evaluation of cookies showed significant (P < 0.05) difference in the overall acceptability. Results from this study, demonstrated the possibility of fish oil incorporation into cookies through emulsification and microencapsulation which may increase the intake of omega-3 fatty acids for nutritional benefits.