The conventional drilling fluid to drill the high-temperature wells are non-aqueous fluid. ADNOC used high-temperature water-based drilling fluid instead of nonaqueous fluid to drill the well successfully. High-temperature water-based drilling-fluid systems hold several advantages over non-aqueous systems from financial and environmental viewpoints. However, most conventional water-based systems start to become unstable at temperatures above 300 degF. This paper details the design and implementation of specially designed water-based drilling fluids based on custom-made branched synthetic polymer that meet these temperature stability requirements. The branched synthetic polymer exhibits superior rheological properties and fluid loss control, as well as longterm stability above 400 degF. Under static conditions, the high-temperature fluid shows no gelation, resulting in lower swab surge pressures while the stability of the highly branched synthetic polymer and enhanced rheological profile minimize sag. ADNOC required a cost-effective drilling-fluid system that remains stable under static temperatures expected to exceed 375 degF. The longterm stability of the system was critical for successful wireline logging operations. In addition, the system was required to provide shale inhibition, hydrogen sulfide (H2S) suppression and enough density to maintain well integrity while drilling through anticipated high-pressure zones. The challenging intermediate and reservoir sections were drilled and evaluated using high temperature water-based system. This paper will discuss the successful execution of high temperature water-based system in one of high-temperature well in ADNOC field.
An active filter cake technology (AFT) was chosen to improve production performance in the tight reservoir following a comprehensive laboratory study to determine formation damage impact caused by previous non-damaging fluids (NDF). The AFT was successfully field trialed on two wells with production improvement vs. acid stimulated offset wells. This paper discusses laboratory data and improved field productivity. It documents reduction of torque/drag with increased rate of penetration without using a lubricant during drilling. Comprehensive laboratory testing to identify origins of deficient production was completed by thoroughly reviewing drilling and completion practices, and completion type implemented. Compatibility of base brine with formation water; formation damage impact of drilling fluids used in reservoir and effectiveness of hydrochloric acid (HCl) solution pumped through coiled tubing to destroy the filter cake constituted the first phase of the investigation. Assessment of several fluids capable of mitigating concerns was performed in the second phase. The optimization and customization of candidate fluids to address all challenges was the third phase. Last phase consisted of field trials and assessment of production results. Testing identified a potential incompatibility of calcium chloride brine and the formation water. The brine was replaced with monovalent halides brine. The previous NDF system exhibited elevated filtrate volume and a high concentration of acid insoluble materials which together significantly impacted productivity. Review of the completion operation and laboratory results proved filter cakes of reservoir drill-in fluids (RDF) cannot be homogenously and entirely removed with HCl solution using coiled tubing. Only less than 50% of the wellbore length can be accessed with coiled tubing and treated with acid. The acid treatment dissolved less than 10% of filter cake when sumulated field conditions in the laboratory. Likewise, the filter cake breaker cannot be implemented on barefoot completion as its volume is totally lost to the formation after breakthrough before complete filter cake dissolution occurs. The study recommended AFT with 100% organophilic bridging materials. The AFT was successfully field trialled in two wells. Post analysis of drilling parameters with AFT exhibits lower torques without addition of lubricant compared to previous fluid along with 186% increase in average rate of penetration which saved 79 hours of ILT/well. Production kicked-off without assistance from lighter fluid (N2 gas) or stimulation showing promising results compared with near-by wells. The 100% organophilic bridging materials were used for first time in field. It proved acid stimulation can be eliminated for the tight reservoir while improving the oil production rate compared to the offset wells. In addition to inherent productivity improvement characteristics, AFT is appropriate where cheesing and greasing of RDF are common problems with lubricants. AFT demonstrates reduced torque without lubricant addition in extended horizontal deviated wells and excellent production while eliminating post stimulation.
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