In this study, the mechanical properties of epoxy nanocomposites with graphene platelets, single-walled carbon nanotubes, and multi-walled carbon nanotube additives were compared at a nanofiller weight fraction of 0.1 +/- 0.002%. The mechanical properties measured were the Young's modulus, ultimate tensile strength, fracture toughness, fracture energy, and the material's resistance to fatigue crack propagation. The results indicate that graphene platelets significantly out-perform carbon nanotube additives. The Young's modulus of the graphene nanocomposite was approximately 31% greater than the pristine epoxy as compared to approximately 3% increase for single-walled carbon nanotubes. The tensile strength of the baseline epoxy was enhanced by approximately 40% with graphene platelets compared to approximately 14% improvement for multi-walled carbon nanotubes. The mode I fracture toughness of the nanocomposite with graphene platelets showed approximately 53% increase over the epoxy compared to approximately 20% improvement for multi-walled carbon nanotubes. The fatigue resistance results also showed significantly different trends. While the fatigue suppression response of nanotube/epoxy composites degrades dramatically as the stress intensity factor amplitude is increased, the reverse effect is seen for graphene-based nanocomposites. The superiority of graphene platelets over carbon nanotubes in terms of mechanical properties enhancement may be related to their high specific surface area, enhanced nanofiller-matrix adhesion/interlocking arising from their wrinkled (rough) surface, as well as the two-dimensional (planar) geometry of graphene platelets.

The majority of work in graphene nanocomposites has focused on polymer matrices. Here we report for the first time the use of graphene to enhance the toughness of bulk silicon nitride ceramics. Ceramics are ideally suited for high-temperature applications but suffer from poor toughness. Our approach uses graphene platelets (GPL) that are homogeneously dispersed with silicon nitride particles and densified, at ∼1650 °C, using spark plasma sintering. The sintering parameters are selected to enable the GPL to survive the harsh processing environment, as confirmed by Raman spectroscopy. We find that the ceramic's fracture toughness increases by up to ∼235% (from ∼2.8 to ∼6.6 MPa·m(1/2)) at ∼1.5% GPL volume fraction. Most interestingly, novel toughening mechanisms were observed that show GPL wrapping and anchoring themselves around individual ceramic grains to resist sheet pullout. The resulting cage-like graphene structures that encapsulate the individual grains were observed to deflect propagating cracks in not just two but three dimensions.

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