The present work was designed on producing nanohydroxyapatite layers using electrophoretic deposition (EPD) on 316L stainless steel substrate. The EPD coatings were prepared by the deposition of hydroxyapatite (HA)-chitosan nanocomposites on different substrate roughness (polish surface, 220 grit SiC grind, and sand blast surfaces). Depositions were performed using the suspensions of HA nano particles (3 g/L) in the mixture of alcohol and distilled water (ethanol, 5 vol. %water and containing 0.5 g/L of chitosan dissolved in 1 vol.% acetic acid. Coatings were achieved on the cathode at constant voltage, time and temperature (90 V, 5 min and 40 °C respectively); the pH value was performed and fitted at 4. After deposition, the coated samples were dried at room temperature for 24 h. The surface topography of coatings was analyzed using atomic force microscopy (AFM). SEM was used to postulate both the surface and the cross section morphology of the coatings. The adhesion bonding between the deposited coatings and substrate were measured using tape tester to evaluate the adhesion bonding between the coating and substrate. The results showed the deposited coatings on sand blasted substrate has less porosity compared with the polish surface and 220 emery paper SiC grinding substrate respectively. The coating on the sand blasted substrate showed higher nanoroughness (122 nm), better adhesion bonding (removal area 15%) and higher thickness layer (12 µm) than that of the polish substrate and 220 emery paper SiC grinding substrate.
In this study, continuous wave CO2 laser with 1.7 and 2 kW were used to deposit clad layers of premixed powders of either Ni-10 wt% Al or Ni-30 wt% Al onto inconel 617 substrate. Different cladding traverse speeds in the range 1 to 35 mm/s were used for premixed clad powder of Ni-10 wt% Al and 1.65 to 11.2 mm/s for premixed clad powder of Ni-30 wt% Al. Two powder feeding rates were used, 10 and 8.9 gm/min for premixed clad powders of Ni-10 wt% Al and Ni-30 wt% Al respectively. The other laser independent variables were selected to be constant. The results showed that different percentages of area dilution were found ranging from 3.7 to 78.3% for premixed clad powder of Ni-10 wt% Al and 6.9 to 41 % for premixed clad powder of Ni-30 wt% Al depending on the laser cladding independent variables used. Furthermore, dilution was affected mainly by cladding traverse speeds.
The copper nanoparticles (CuNP) films have been deposited on Aluminum-4015 substrate by PVD technique. Structural of thin film layer achieved have been analyzed by X-ray diffraction (XRD). While the chemical composition percentage of the multilayers (Zn-Ni) combined with thin layer and substrate evaluated via ED-XRF, other characterization likes surface morphology have been investigated by using scanning electron microscopy (SEM), FESM and AFM. Optical properties especially thermal absorption was measured in the UV/Vis range. The effect of coating parameter like time coating resulting different thickness thin film (50,100 and 150) nm deposited on Aluminum substrate have been studied and the influence on optical properties. SEM analysis and AFM results show that prepared films were denser with nanosize grains between (26-54) nm. Also, XRD results show nano copper was the main chemical component in the films. The films prepared by this technique have better optical properties like good absorption ranged between (87%-97%). Decreasing the emittance and increase the absorption leads finally achieve a good selectivity coating using in the solar thermal application.
Experiments are described in which stationary copper specimens are rubbed in a normal atmosphere against a rotating S62 steel disc under normal loads up to 4·5 lbf. The coefficient of friction is measured at sliding speeds of 93, 220, 328, and 490 ft/s using ⅛-in diameter specimens. Except at the lowest speed a gradual buildup of a continuous copper oxide layer on the disc track is observed with increasing normal load together with a corresponding decrease in the coefficient of friction. Having established an oxide layer on the track the coefficient of friction observed is low for all normal loads. The coefficient of friction is shown to decrease with normal load N and sliding speed U, to be a function of N1/2 U, and to depend on the state of the disc surface. Wear of -in diameter specimens is measured by weighing before and after a test. The wear rate is shown to decrease with sliding speed and increase with load, and for speeds of 220 and 328 ft/s to be a function of N/U. The wear rates measured at 93 ft/s are the same function of N/U for low values of N/U.
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