Abstract. Reverse engineering (RE) process is capable of producing CAD models from the existing part without the need of a blueprints or CAD drawing. One of the method to implement RE is via 3D scanning and the main goal is to produce CAD files that have the highest accuracy possible when compared to the actual parts. Any effort to improve the 3D scanning process should be encouraged because it will save a lot of time and expenses. As a result, this research tends to investigate the effects of surface parameters (Percentage of triangles and Grids resolution) to the performance of RE. Design of Experiments (DOE) method was used and the responses are measured in terms of File size and Error percentage. From the results, it is very interesting to note that the percentage of triangles does not have a significant effect to the file size but plays a major role in minimizing the dimension error. The grids resolution has the significant effects to the file size and error percentage. It can also be concluded that in order to get the best RE performance, the percentage of triangles and file size should be set to maximum. This will ensure that the generated CAD files will have the highest accuracy and from here, high quality products can be made from the RE process.
Abstract. Thermal condition of a house is one of the comfort factors. Traditionally, village houses in Malaysia uses corrugated zinc roofing due to economic reason. Considering the thermal conductivities of the material, space under the roof coverage will intent to occur thermal discomfort due to Malaysian ambient temperature. The roof plays an important role to ensure the house is in a state insulated from the hot sun and rain where the zinc roofing will radiated by the sun in noon and yet become the heat source for in-house area. Thermal discomfort will result due to zinc highly heat absorbing material property. The space under the covering will experience significant temperature increase proportional to the amount of supplied heat from sunlight radiated to the zinc roof, and will further be aggravated if ventilation is poor. The purpose of this study is to compare the temperature distribution by two alternatives methods to reduce the temperature inside a zinc-covered house. The main concept of this cooling system is by splashing water throughout the area of the zinc roofing, where heat exchange process will occur upon contact. The process will dissipate heat from the zinc and will increase the water temperature. This research is focusing on the medium (water) re-cooling process by either open water exhausted or radiator system to state that which one will give better heat exchange. Open water exhausted system heated water will then free fall by gravity into a tank through perforated tube as water droplets. To facilitate higher rate of water-cooling, fan will be provided. Another re-cooling system is the radiator system, which use radiator device to cool down the heated water. Radiator use coolant as the medium to exchange the heat from the roof heated water. By the same heat transfer process, the circulated water temperature will be lower where, which will be recirculation back to the roof. Both systems had been compared about the differences of temperature drop distribution which result the better water re-cooling system.
Abstract. ISO 14649 standard, commonly recognized as STEP-NC is a data model interface for computer numerical controllers. STEP-NC goes much further that G codes and has a more comprehensive data model that overcomes the lack of process information in ISO 6983 files (G codes programming). The STEP compliant approach brings the possibility to integrate the machine controller to the overall enterprise information network, with the intention of having bi-directional data flow. This will provide the novel capability for upstream feedback of information from the numerical controller to the design and process areas in the process planning and manufacturing. This paper presents the key concepts of the proposed STEP Convertor of the STEP-CNC Mapping System. The objective of the main system is to take a generic STEP file as the input to drive a CNC machine tool. The main system is broken down into two main sub-systems, STEP Convertor and STEP-NC Translator. This paper will focus solely on the information structure and conceptualization of the STEP Convertor.
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