ALD ZnO precursors diffuse into the disordered regions of a P3HT film yielding the bulk heterojunction morphology for hybrid photovoltaics.

Additive–metal interactions can induce additive migration to the organic/electrode interface to spontaneously form interlayers that affect the metal work function and enhance OPV device performance.

The simplicity and versatility of block copolymer self-assembly offers their use as templates for nano- and meso-structured materials. However, in most cases, the material processing requires multiple steps, and the block copolymer is a sacrificial building block. Here, we combine a self-assembled block copolymer template and atomic layer deposition (ALD) of a metal oxide to generate functional hybrid films in a simple process with no etching or burning steps. This approach is demonstrated by using the crystallization-induced self-assembly of a rod-coil block copolymer, P3HT-b-PEO, and the ALD of ZnO. The block copolymer self-assembles into fibrils, ∼ 20 nm in diameter and microns long, with crystalline P3HT cores and amorphous PEO corona. The affinity of the ALD precursors to the PEO corona directs the exclusive deposition of crystalline ZnO within the PEO domains. The obtained hybrid structure possesses the properties desired for photovoltaic films: donor-acceptor continuous nanoscale interpenetrated networks. Therefore, we integrated the films into single-layer hybrid photovoltaics devices, thus demonstrating that combining self-assembly of functional block copolymers and ALD is a simple approach to direct desired complex hybrid morphologies.

Interlayers between the active layer and the electrodes in organic devices are known to modify the electrode work function and enhance carrier extraction/injection, consequently improving device performance. It was recently demonstrated that chemical interactions between the evaporated electrode and interlayer additive can induce additive migration toward the metal/organic interface to spontaneously form the interlayer. In this work we used P3HT:PEG blends as a research platform to investigate the driving force for additive migration to the organic/metal interface and the source of the work function modification in OPVs. For this purpose PEG derivatives with different end groups were blended with P3HT or deposited on top of P3HT layer, topped with Al or Au evaporated electrodes. The correlation between the additive chemical structure, the Voc of corresponding devices, and the metal/organic interface composition determined by XPS revealed that the driving force for additive migration toward the blend/metal interface is the chemical interaction between the additives' end group and the deposited metal atoms. Replacing the PEG additives with alkyl additives bearing the same end groups has shown that the Al work function is actually modulated by the PEG backbone. Hence, in this work we have identified and separated between structural features controlling the migration of the interlayer additive to the organic/metal interface and those responsible for the modification of the metal work function.

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