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Summary In this study, a thermodynamic model of an active direct methanol fuel cell (DMFC) system, which couples in‐house experimental data for the DMFC with the mass and energy balances for the system components (condenser, mixing vessel, blower, and pumps), is formed. The modeling equations are solved using the Engineering Equation Solver (EES) program. This model gives the mass fluxes and thermodynamic properties of fluids for each state, heat and work transfer between the components and their surroundings, and electrical efficiency of the system. The effect of the methanol concentration (between 0.5 and 1.25 M) and air flow rate (between 20 and 30 mL cm−2 min−1) on the net power output and electrical efficiency of the system and the condenser outlet temperature is investigated. The results essentially showed that the highest value for the electrical efficiency of the system is 23.6% when the current density, methanol concentration, and air flow rate are taken as 0.2 A cm−2, 0.75 M, and 20 mL cm−2 min−1, respectively. In addition, the air flow rate was found to be the most significant parameter affecting the condenser outlet temperature.

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Different operating scenarios can be used in a hybrid system based on a direct methanol fuel cell (DMFC) and a battery. In this paper, a DMFC system model is integrated into a model formed for a hybrid vehicular system which consists of a battery, a DMFC stack and its auxiliary equipments; and the model is simulated in Matlab/Simulink environment using a quasistatic approach. An algorithm for the energy management of the system is also developed considering the state of charge (SOC) of the battery. In the DMFC system model, the current and empirical data for the polarization curves as well as methanol crossover and water crossover rates are taken as the input parameters, whereas the stack voltage, the remaining methanol in the fuel tank, and the power demand of auxiliary equipments are taken as the output parameters. In this model, the methanol consumption, and the water and CO2 production are found applying mass balances for each component of the system. The results of the simulations help to give more insights into the operation of a DMFC based hybrid system.

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