Livestock production systems generate nuisance odor and gaseous emissions affecting local communities and regional air quality. There are also concerns about the occupational health and safety of farmworkers. Proven mitigation technologies that are consistent with the socio-economic challenges of animal farming are needed. We have been scaling up the photocatalytic treatment of emissions from lab-scale, aiming at farm-scale readiness. In this paper, we present the design, testing, and commissioning of a mobile laboratory for on-farm research and demonstration of performance in simulated farm conditions before testing to the farm. The mobile lab is capable of treating up to 1.2 m3/s of air with titanium dioxide, TiO2-based photocatalysis, and adjustable UV-A dose based on LED lamps. We summarize the main technical requirements, constraints, approach, and performance metrics for a mobile laboratory, such as the effectiveness (measured as the percent reduction) and cost of photocatalytic treatment of air. The commissioning of all systems with standard gases resulted in ~9% and 34% reduction of ammonia (NH3) and butan-1-ol, respectively. We demonstrated the percent reduction of standard gases increased with increased light intensity and treatment time. These results show that the mobile laboratory was ready for on-farm deployment and evaluating the effectiveness of UV treatment.
Poultry farmers are producing eggs, meat, and feathers with increased efficiency and lower carbon footprint. Technologies to address concerns about the indoor air quality inside barns and the gaseous emissions from farms to the atmosphere continue to be among industry priorities. We have been developing and scaling up a UV air treatment that has the potential to reduce odor and other gases on the farm scale. In our recent laboratory-scale study, the use of UV-A (a less toxic ultraviolet light, a.k.a. "black light") and a special TiO 2-based photocatalyst reduced concentrations of several important air pollutants (NH 3 , CO 2 , N 2 O, O 3) without impact on H 2 S and CH 4. Therefore, the objectives of this research were to (1) scale up the UV treatment to pilot scale, (2) evaluate the mitigation of odor and odorous volatile organic compounds (VOCs), and (3) complete preliminary economic analyses. A pilot-scale experiment was conducted under commercial poultry barn conditions to evaluate photocatalyst coatings on surfaces subjected to UV light under field conditions. In this study, the reactor was constructed to support interchangeable wall panels and installed on a poultry farm. The effects of a photocatalyst's presence (photocatalysis and photolysis), UV intensity (LED and fluorescent), and treatment time were studied in the pilot-scale experiments inside a poultry barn. The results of the pilot-scale experiments were consistent with the laboratory-scale one: the percent reduction under photocatalysis was generally higher than photolysis. In addition, the percent reduction of target gases at a high light intensity and long treatment time was higher. The percent reduction of NH 3 was 5-9%. There was no impact on H 2 S, CH 4 , and CO 2 under any experimental conditions. N 2 O and O 3 concentrations were reduced at 6-12% and 87-100% by both photolysis and photocatalysis. In addition, concentrations of several VOCs responsible for livestock odor were reduced from 26 to 62% and increased with treatment time and light intensity. The odor was reduced by 18%. Photolysis treatment reduced concentrations of N 2 O, VOCs, and O 3 , only. The initial economic analysis has shown that LEDs are more efficient than fluorescent lights. Further scale-up and research at farm scale are warranted.
Gaseous emissions, a side effect of livestock and poultry production, need to be mitigated to improve sustainability. Emissions of ammonia (NH3), hydrogen sulfide (H2S), greenhouse gases (GHGs), and odorous volatile organic compounds (VOCs) have a detrimental effect on the environment, climate, and quality of life in rural communities. We are building on previous research to bring advanced oxidation technologies from the lab to the farm. To date, we have shown that ultraviolet A (UV-A) has the potential to mitigate selected odorous gases and GHGs in the context of swine production. Much less research on emissions mitigation has been conducted in the context of poultry production. Thus, the study objective was to investigate whether the UV-A can mitigate NH3, H2S, GHGs, and O3 in the simulated poultry barn environment. The effects of several variables were tested: the presence of photocatalyst, relative humidity, treatment time, and dust accumulation under two different light intensities (facilitated with fluorescent and light-emitting diode, LED, lamps). The results provide evidence that photocatalysis with TiO2 coating and UV-A light can reduce gas concentrations of NH3, CO2, N2O, and O3, without a significant effect on H2S and CH4. The particular % reduction depends on the presence of photocatalysts, relative humidity (RH), light type (intensity), treatment time, and dust accumulation on the photocatalyst surface. In the case of NH3, the reduction varied from 2.6–18.7% and was affected by RH and light intensity. The % reduction of NH3 was the highest at 12% RH and increased with treatment time and light intensity. The % reduction of NH3 decreased with the accumulation of poultry dust. The % reduction for H2S had no statistical difference under any experimental conditions. The proposed treatment of NH3 and H2S was evaluated for a potential impact on important ambient air quality parameters, the possibility of simultaneously mitigating or generating GHGs. There was no statistically significant change in CH4 concentrations under any experimental conditions. CO2 was reduced at 3.8%–4.4%. N2O and O3 concentrations were reduced by both direct photolysis and photocatalysis, with the latter having greater % reductions. As much as 6.9–12.2% of the statistically-significant mitigation of N2O was observed. The % reduction for O3 ranged from 12.4–48.4%. The results warrant scaling up to a pilot-scale where the technology could be evaluated with economic analyses.
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