The highly loaded coal-water fuel pipe flow was verified. The move of the coal-water fuel with the 60% of coal loading practically has not been studied, especially for the coal originated from Ukraine. Through experimental research it was discovered that the water-coal fuel of such concentrations has a Bingham rheological characteristic. The verification was carried out by comparing the results of numerical calculations and experimental research. As a result of the numerical calculations of the flow, near the axis of the tube, a zone of approximately the same velocity is obtained, which qualitatively coincides with the results of experimental studies and with the results of the analytical description of the Bingham flow. As a result of the calculation the pressure drop value was defined, costs and velocity distribution over the cross section of the pipeline in the straight line and in curve. The velocity distribution profiles of the water-coal fuel flow are built. To compare the results of the calculation and to validate the rheological model choice velocity calculations were performed using the proposed model of Bingham and Newtonian fluids at the same effective viscosity values.
The analysis of further prospects for increasing the efficiency of transportation of coal-water fuel in hydro-transport systems of industrial enterprises is carried out. The mathematical model of the spatial three-dimensional flow of coal-water fuel was developed on the basis of SST turbulence model based on the solution of Navier-Stokes equation. As a result of the calculation, the values of pressure loss, flow rate and velocity distribution over the cross section of the pipeline in the straight section and in the turn were determined, which allowed determining the energy consumption during coal-water fuel transportation in the industrial hydro-transport system. The performed studies allowed us to refine the mathematical model of water-coal suspension flow and, thus, improve the patterns of influence of hydro-transportation scheme and parameters of coal-water fuel on energy consumption for its supply to enterprise consumers. By means of mathematical model of non-Newtonian fluids flow, the patterns of influence of hydro-transport system parameters and transportation modes of coal-water fuel on its energy indicators in industrial hydro-transport systems are determined. The obtained results are related to reduction of energy consumption, optimization of enterprise transport network configuration and increase of efficiency of coal-water fuel transportation to enterprise energy facilities.
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