This paper is concerned with the mathematical modeling and simulation of the steady-state operation of an industrial moving bed heterogeneous reactor for the kraft pulping of Eucalyptus globulus. The cooking takes place in a single-vessel hydraulic digester adapted for isothermal cooking (ITC), a further development of the modi"ed continuous cooking (MCC) process. A heterogeneous model is used to take into account the di!erent phases, each with distinct pro"les of temperature and concentration of organic (lignin, cellulose and hemicellulose) and inorganic (e!ective alkali and sul"de) compounds. The numerical solution of the model is based on a non-uniform discretization strategy to cope with special geometric and operational features of the digester. The decrease in bulk porosity caused by the compaction of the bed and the progressive increase in the voidage of chips as a result of chemical reactions are incorporated into the model as well as the resulting implications in the entrapped and free liquor #ows. The model presented here can be used in optimization studies and has been validated with data from an industrial mill.
In the process industry, it is crucial
to ensure safety, high product
quality, strict environmental compliance, and optimum economics. Among
other important factors, this calls for high performance of the control
loops. One of the main root causes for poor performance is control
valve malfunctions. In particular, stiction is a long-standing valve
problem in the process industry, causing limit cycles with a negative
impact on process performance. Therefore, it is important to detect
this phenomenon as early as possible, to distinguish it from other
oscillation causes, to determine the correct maintenance measures,
and, if applicable, to apply proper stiction compensation. The present
survey covers the field of stiction modeling, detection, and compensation,
encompassing main research directions and significant contributions
that have been reported in the literature. The relationship among
different approaches is outlined showing their strengths and weaknesses.
The review is complemented with a description of academic and commercial
software packages that incorporate stiction diagnosis. Finally, a
view on possible future research directions is provided.
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