A simple, efficient, and repeatable combination of wax printing and hot embossing is reported. This combination yields microfluidic channels in paper, where fluid transport driven by paper-intrinsic capillary forces takes place inside the noncompressed areas, whereas embossed and wax-bonded areas serve as hydrophobic barriers laterally confining the fluid flow. Lab-made paper sheets first coated with a hydrophobic wax were hot-embossed with a tailor-made metal stamp. Both paper-intrinsic (e.g., grammage, fiber type) and paper-extrinsic parameters (e.g., embossing force) were studied for their influence on the geometry of the embossed structures and the resulting redistribution of the wax within the paper matrix. Embossing of wax-printed paper at temperatures above the wax melting point was completed within 15 s. Cotton linters papers required higher embossing forces than eucalyptus papers, which can be explained by their different intrinsic mechanical properties. In summary, both paper-intrinsic and paper-extrinsic parameters were found to have strong impact on resolution and reproducibility of the channels. All in all, the approach yields microfluidic channels in a fast and robust and reproducible manner with comparably low constrains on the precision of manufacturing parameters, such as embossing time, force, or temperature. Most importantly, embossing greatly reduces the lateral spreading of the wax as seen with melting approaches and therefore allows for a much higher feature density than the latter.
Wettability-defined liquid infiltration into porous materials in nature and several industrial applications is of fundamental interest. Direct observation of wetting-controlled imbibition in mesopores is anticipated to deliver important insights into...
Porous materials are ubiquitous and essential for many processes in nature as well as in industry, and the need to produce them from renewable materials will definitely increase. A prominent example for such a fully recyclable and biogenic porous material is paper, a material that contains macropores formed in between the fibers as well as a large distribution of much finer pores on and within the fiber walls. While the determination of pore sizes is of central importance for the characterization of such materials, their determination is usually only possible with complex methodologies. The determination of pore sizes in the context of water has remained largely unsolved to date, in particular, if water-swellable materials are considered. Here, we introduce a completely new way of determining pore sizes of materials even under swelling conditions. Using a centrifugal device and studying the imbibition of water into paper at various centrifugal forces that oppose the capillary forces, we can access the mean pore size of different paper materials in an experimentally simple fashion. In addition, we can show that the pore size values obtained with our "centrifugal porosimetry" are consistent with the values obtained using other methods, usually much more involved methods. For this purpose, we measure wellcharacterized translucent macroporous materials using water, ranging from simple glass capillaries to standard filters and nitrocellulose membranes.
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