The radiation shielding properties of three different stainless steels have
been investigated. For this purpose, linear attenuation coefficients at
photon energy levels of 662 keV and 1250 keV have been measured. The obtained
results showed that ferritic stainless steel was more capable in stopping the
high energy photons than its non-magnetic counterpart.
Micro-milling is a micro-mechanical cutting method used to obtain complex and three-dimensional micro geometries. Micro-cutting tools are used in the manufacturing of micro-components and the type of workpiece is also important for good surface quality and minimum burr. In this study, micro machinability of Ti6Al4V alloy which is used most frequently in micro-component production is compared with Ti5553 alloy. Micro-milling of Ti5553 alloy and comparison of the minimum chip thickness with Ti6Al4V were performed for the first time in this study. Using different cutting parameters, the variation of surface roughness, burr width, and cutting forces were investigated. The cutting tests were carried out on a specially designed and high-precision micro-milling test system using a TiCN-coated two-flute end mill of 0.6 mm diameter. According to the results, minimum chip thickness is approximately 0.3 times the edge radius of the cutting tool and does not vary with the alloy type. At feed rates smaller than the minimum chip thickness, both the cutting forces increase and the surface quality decreases. For both alloys, reduced feed rate and increased depth of cut lead to increased burr width. The burr widths in Ti6Al4V alloy are higher. At the end of the study, the limits of the cutting parameters where plowing occurred for the both alloys are clearly determined. In addition, the limits of the cutting parameter causing plowing have been confirmed by cutting forces, surface roughness, and burr formation.
Direct metal laser sintering (DMLS), one of the laser powder bed additive manufacturing technologies produces solid metal parts from 3-D CAD data, layer by layer, by melting/sintering and bonding metal powders with a focused laser beam. In these processes isn't complete melting of powder particles in micro melt pools as well as selective laser melting (SLM) and electron beam melting (EBM). Thus some different stress conditions and defects occur depending on the temperature changes during manufacturing. In this study, this problem is investigated aspect cooling rate. Cooling rate affects the solidification process in the melting (sintering) process such as casting, welding, laser assisted processes. Therefore, it also affects part quality and properties. In the scope of study, it is tried to explain how occurring the internal stresses and distortions differ depending on the cooling rates of geometrically different parts in additive manufacturing. The residual stresses and deformations are analysed by FEA to see relation with geometry (volume, area) to cooling rate for Ti6Al4V materials. Cube shaped samples at 20, 40, 60, 80 and 100 mm edge dimensions have analysed by using FEA. Besides 10mm cube sample is manufactured as solid and verified both as experimental and numerical. Based on the FEA results, cooling rate values are changed from 1.67 to 16.67. In conclusion, the reasons of the problems occurring during laser powder bed fusion are investigated in terms of the cooling rate in relation with the samples geometry.
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