The possibility of preparing molding-bioengineered materials, such as woodchip boards (WCB), from sawdust using technical lignosulfonate (LGS), a wood waste product, and a culture liquid (CL) of levan microbial polysaccharide producer by Azotobacter vinelandii D-08 is explored in this article. The parameters of the derived materials are comparable to those of traditional materials made from toxic phenol-formaldehyde resins. The various physical and mechanical characteristics of the materials depend on the quantity of the bonding agent used for the preparation. Adding a culture liquid increases the humidity resistance of the molding materials. Using electron microscopy and X-ray microtomography, it is clear that the structure of woodchip boards become more homogeneous without microcracks with the addition of CL. The strength of the best samples prepared was approximately 24 to 29 MPa with a density of 1170 to 1255 kg/m 3 and a swell on wetting of 6.7%. During hot pressing, noticeable changes were observed by Fourier transform infrared spectroscopy (FTIR) at frequencies typical of LGS sulfonic-acid groups, levan fructose fragments, and skeletal vibrations of a syringal/guaiacyl core in lignin and of C-H groups of hemicelluloses. This indicates the involvement of these functional groups in the process of binding wood particles with hot pressing.

A prospective binder composed of a microbial polysaccharide levan present in the culture fluid was obtained. The synthesis of levan was carried out by an Azotobacter vinelandii bacteria strain using molasses, distillery stillage, and milk whey as the nutrient medium. The maximum amount of levan produced in these experiments was 14.5 g/L. Composite materials were obtained based on wood waste and biological binder. Depending on the pressing behaviour, materials were obtained within a density range of 1083 to 1443 kg/m 3 and a tensile strength of 7.2 to 32.4 MPa. Water absorption and thickness swelling were 7.2% and 14.9%, respectively. During hot pressing, the resulting materials changed in their attenuated total reflection-frustrated total reflection (ATR-FTR) spectra at frequencies of 930, 1000, and 1750 cm -1 , indicating the occurrence of chemical and structural changes in individual components of the lignocellulosic raw materials and changes in the composition of biological binding agent. Analysis of the physico-mechanical properties and other results of the composite materials using scanning electron microscopy (SEM) and X-ray microtomography suggested that composite materials based on the microbial polysaccharide levan-containing binder are advanced, new, and eco-friendly substances.

No abstract

No abstract

No abstract