Abstract. Collapsible scissor bridge is a portable bridge that can be deployed during emergency state to access remote areas that are affected by disaster such as flood. The objective of this research is to design a collapsible scissor bridge which is able to be transported by a 4x4 vehicle and to be deployed to connect remote areas. The design is done by using Solidworks and numerical analysis for structural strength is conducted via ANSYS. The research starts with parameters setting and modelling. Finite element analysis is conducted to analyze the strength by determining the safety factor of the bridge. Kutzbach equation is also analyzed to ensure that the mechanism is able to meet the targeted degree of motion. There are five major components of the scissor structure; pin, deck, cross shaft and deck shaft. The structure is controlled by hydraulic pump driven by a motor for the motions. Material used in simulation is A36 structural steel due to limited library in ANSYS. However, the proposed material is Fiber Reinforced Polymer (FRP) composites as they have a high strength to weight ratio. FRP also tends to be corrosion resistance and this characteristic is useful in flooded area.
The paper presents development of vertical vibration simulation for a seated passenger in a moving vehicle is resulting from the bounce effect of the vehicle under various conditions. Although extensive research has been conducted in this field of study, the existing analysis were conducted on either the suspension of vehicle or the human body and not both. In this paper, the simulation model consists of three sub-systems, namely, vehicle suspension, seat suspension and human body model in which the vertical vibration is transmitted. By incorporating these sub-systems into the simulation, a correlation between mechanical and biological aspects can be formed between the three sub-systems. The transmission of vertical vibration in the validated simulation model provides a more realistic approach which can result to a better comparison to the real-life scenario. Parametric analysis of passive suspension system shows that lower mass ratio, higher stiffness ratio and lower damping coefficient results in better ride comfort. The incorporation of variable damper into the suspension system shows significant improvement in settling time, peak displacement and velocity, lesser discomfort rating and higher safety in passenger body.
The main purposes of a gear shift bracket for manual transmission are to hold the gear shift cables and acts as pivot during the gear shifting process. During the gear shifting process, the bracket experiences push and pull reciprocating forces which applied by the driver while selecting or shifting gears. This study presents the development of a simulation model to analyze the mechanical performance of a specific manual transmission gearshift bracket. Based on the simulation results, an optimized bracket design was proposed. Commercial CAD software and Finite Element (FE) Method software were used to perform the simulation. Boundary and initial conditions were applied to the FE model which was based on the real-life mechanical movement of the bracket during gear shifting process. The boundary and initial conditions included fixed position, displacement and both select and shifting loads by following actual test requirements which replicated the movement of the actual model during gear shifting process. Specific mechanical ratio formula was used to obtain the magnitude of loads that was experienced by the gear shift bracket in both select and shifting gears action. The simulation of the gearshift bracket provided outcome parameters such as total deformation, maximum stress and safety factor value. Based on the safety factor value, the model was eligible for topology optimization process and it was modified to gain the optimized model. Then, the same simulation setup was used for the optimized model. The modified design bracket was able to provide a 7% reduction in mass, a 25.15% increase in maximum deformation, a 46,78% increase in maximum stress and, a 36.74% decrease in safety factor value by comparing it to the original model. Although the modified model has lower strength, but its safety factor value is still within the minimum requirements. This concludes that the simulation model allows the manufacturer to undertake design iteration and analyze its performance without producing any physical prototypes and conduct any actual test, thus saving development cost and time.
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