This paper presents the mechanical properties and performance of polyester grout as infill material for grouted connection in precast concrete. The mix proportions of polyester grout was properly designed and manufactured. The polymer binder with polymer additive was added together with filing materials of sand and fly ash. The binder to filler ratio was 0.43. Properties such as flowing ability and compression strength were studied by varying the level of fly ash in the mixtures. Also, to assess the efficacy of polyester grouted connections, three grouted connections were tested in direct tension. The test results show that, polyester resin grout with binder to filler ratio 0.43% and 16% fly ash perform satisfactorily. The polyester grout is suitable for use in the steel pipe splice connections.
Polymer resin grout can be used as bonding material for grouted sleeve connections This paper presents the experimental results on the effectiveness of fly ash as micro filler to the splitting tensile strength of polymer grout. In addition, the cement grout that is usually used as bonding material had been tested for comparison. Eleven proportions, of fly ash as the filler and polymer as binder, were tested with the binder to filler volume ratios of 1:1 and 1:1.5. The test results revealed that fly ash can be used as a micro-filler material to partially replace ordinary river sand in polymer resin grout. The splitting tensile strength of the polymer grout increases with the increase of fly ash contents. However, for higher level of fly ash of more than 22%, the splitting tensile strength deteriorated. For binder: filler ratio of 1:1, the optimum fly ash content of 22% gave the maximum splitting strength of 17.62 MPa, which can be considered acceptable for producing grout with high strength bonding material.
Most metropolitan areas in the world are facing major solid-waste-disposal problems. The solid-waste problem is considered one of the major environmental problems that countries and environmental organizations are paying increasing attention to at present, not only due to its negative effects on public health and the environment, but also due to the dangers it may cause to the nearby residential communities. One of the visible solutions is to reuse solid waste as a partial replacement of concrete constituents. In this investigation, fine aggregate was replaced with crumb rubber at four different volumetric percentages, ranging from 5 to 20% with a 5% step size. A novel treatment technique based on a combination of chemical and thermal treatments of a crumb rubber surface was adopted. A superplasticizer was added to improve both the workability and the strength of the concrete mixtures. The mixtures were assessed in fresh and hardened phases and compared with a control mix. In the fresh phase, the mixtures were evaluated regarding workability and wet density; and in the hardened phase, compressive strength after 180 days, tensile and flexural strength after 90 days, dry density, and absorption were investigated. Additionally, the mixes were assessed using non-destructive tests, namely, the ultrasonic pulse velocity test, rebound hammer test, and core test. The results showed that the addition of rubber particles to concrete decreased the compressive strength, tensile strength, and flexural strength in comparison with control concrete. An empirical equation based on combined analysis with R2 = 0.95 was derived. At the age of 180 days, the compressive strength of rubberized concrete varied from 34 to 42 MPa. From a structural point of view, its strength is regarded as acceptable.
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