Superior abrasive wear resistance, combined with relatively low production costs, makes high Cr white cast irons (WCIs) particularly attractive for applications in the grinding, milling, and pumping apparatus used to process hard materials. Hypoeutectic, eutectic, and hypereutectic cast iron compositions, containing either 15 or 26 wt pct chromium, were studied with respect to the macrostructural transitions of the castings, solidification paths, and resulting microstructures when poured with varying superheats. Completely equiaxed macrostructures were produced in thick section castings with slightly hypereutectic compositions. High-stress abrasive wear tests were then performed on the various alloys to examine the influence of both macrostructure and microstructure on wear resistance. Results indicated that the alloys with a primarily austenitic matrix had a higher abrasion resistance than similar alloys with a pearlitic/bainitic matrix. Improvement in abrasion resistance was partially attributed to the ability of the austenite to transform to martensite at the wear surface during the abrasion process.
This report presents a design methodology for refractory high-entropy alloys with a body-centered cubic (bcc) structure using select empirical parameters (i.e., enthalpy of mixing, atomic size difference, X-parameter, and electronegativity difference) and CALPHAD approach. Sixteen alloys in equimolar compositions ranging from quinary to ennead systems were designed with experimental verification studies performed on two alloys using x-ray diffraction, energy-dispersive spectroscopy, and scanning electron microscopy. Two bcc phases were identified in the as-cast HfMoNbTaTiVZr, whereas multiple phases formed in the as-cast HfMoNbTaTiVWZr. Observed elemental segregation in the alloys qualitatively agrees with CALPHAD prediction. Comparisons of the thermodynamic mixing properties for liquid and bcc phases using the Miedema model and CALPHAD are presented. This study demonstrates that CALPHAD is more effective in predicting HEA formation than empirical parameters, and new single bcc HEAs are suggested: HfMoNbTiZr, HfMoTaTiZr, NbTaTiVZr, HfMoNbTaTiZr, HfMoTaTiVZr, and MoNbTaTiVZr.
High-Chromium White Cast Iron is a material highly used in mining and drilling shafts for oil extraction, due to its high wear resistance. However, because of the austenitic matrix found in the as-cast state, an adequate heat treatment cycle is necessary. This paper studies the effects of different cooling media after a destabilization treatment on the microstructure, hardening and abrasion resistance behaviors of a hypoeutectic high chromium white cast iron. The results show that although air cooling followed by immersion in CO 2 can effectively reduce the retained austenite, this is not enough to transform completely the retained austenite into martensite. The low retained austenite percentages improve bulk hardness, but they decrease the abrasion resistance of the high chromium cast iron. The best combination of hardness and wear resistance was found in the samples cooled in air, due to the percentage of retained austenite and a moderate precipitation of chromium carbide.Keywords: High chromium white cast iron, HCWCI, White cast iron, Chromium carbides, Hardness, Wear testing, Austenite, Martensite. Improvement of abrasive wear resistance of the high chromium cast iron ASTM A-532 through thermal treatment cycles ResumenLas fundiciones blancas de hierro al alto cromo son muy usadas en la minería y en la perforación de pozos petroleros, debido a su alta resistencia al desgaste; sin embargo, debido a que en el estado de colada su microestructura es austenítica, es necesario someterlas a un adecuado ciclo de tratamiento térmico. Este trabajo estudia los efectos de los diferentes medios de enfriamiento después de un tratamiento de desestabilización de la microestructura y, por ende, el efecto del grado de endurecimiento sobre el comportamiento a la abrasión de una fundición blanca al alto cromo hipoeutéctica. Los resultados muestran que a pesar de que el enfriamiento al aire, seguido por inmersión en CO 2 , puede reducir eficazmente la austenita retenida, esto no es suficiente para transformarla completamente en martensita. El bajo porcentaje de austenita retenida incrementa la dureza del material, pero disminuye la resistencia a la abrasión de las fundiciones al alto cromo. La mejor combinación de dureza y resistencia al desgaste se encontró en las muestras enfriadas al aire, debido al porcentaje de austenita retenida y a una moderada precipitación de carburos de cromo.Palabras clave: HCWCI, Fundiciones blancas de hierro, Fundición al alto cromo, Carburos de cromo, Austenita, Martensita. ResumoAs fundições brancas de ferro ao alto cromo são muito usadas na mineração e na perfuração de poços petroleiros, devido a sua alta resistência ao desgaste; porém, devido a que no estado de lingotamento sua microestrutura é austenítica, é necessário submetê-las a um adequado ciclo de tratamento térmico. Este trabalho estuda os efeitos dos diferentes meios de resfriamento depois de um tratamento de desestabilização da microestrutura e, consequentemente, o efeito do grau de endurecimento sobre o comportamento à abrasão ...
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