Recently, production of waterborne coatings has increased significantly as a consequence of strict pollution regulations. Waterborne coatings are sensitive to humidity, thus, their barrier properties with respect to permeation of moisture needs to be determined. Among various coating constituents, binder represents the matrix structure and its amount relative to the amounts of pigments and fillers can significantly affect the structure, hence the barrier property of the coating. In this study, waterborne acrylic based paints applied as protective coating on interior and exterior wall of the buildings are studied. The paint samples formulated with four different binder contents by a commercial paint company are used in the experiments. We first determine unknown ingredients of the paint samples using different characterization tools and then investigate the effect of the binder content on the structure of the paint films. In addition, water vapor permeability of the paint films is measured using a permeation cell. Results show that the barrier property of the waterborne acrylic based paint films against humidity decreases with decreased binder content due to uneven distribution of the pigments, consequently, porous structure formation in the films.

a b s t r a c tDiffusion coefficients and sorption isotherms of water in waterborne acrylic paint films and in the pure binder of the paints have been measured by gravimetric sorption. Solubility of water was found to enhance with the increased binder content in the paint films while the diffusivity of water decreased significantly. Sorption isotherms in the paint and pure copolymer films were correlated with the Flory Huggins theory and ENSIC model, respectively. Fickian diffusion was observed in both types of films and the kinetic data were best correlated with a numerical model which takes into account the concentration dependency of the diffusion coefficient and the dimensional change of the film due to sorption. It was concluded that the utilization of a simplified analytical solution may lead to significant errors in the estimation of diffusivities.