This work exhibits the importance of the experimental validation when full-scale computational fluid dynamics (CFD) models are developed to provide a detailed analysis of the spatial variations in 3D of the fluid flow inside aerated tanks. Single-phase and two-phase CFD models were performed to study the fluid behaviour carefully by means of the velocity profiles and the aeration pattern in a full-scale oxidation ditch. Air holdup , bubble size distribution and interfacial area density were calculated by polydisperse models where Population Balance Model (PBM) was governed by break-up and coalescence; the free-surface approach allowed the CFD model to describe the threedimensional effect of bubbly plumes in large scales in detail. Tracer tests were carried out to obtain the flow pattern and the hydraulic distribution of the flow into two wastewater treatment lanes in order to define the boundary conditions for the model correctly. Despite the difficulty of performing velocity measurements of the fluid in 3D, with and without air bubbles, these provided essential information to validate the CFD model. From this analysis, several simulations were performed to improve the hydrodynamics and the operation of the process by relocating the propellers.
The pressure for Water Resource Recovery Facilities (WRRF) operators to efficiently treat wastewater is greater than ever because of the water crisis, produced by the climate change effects and more restrictive regulations. Technicians and researchers need to evaluate WRRF performance to ensure maximum efficiency. For this purpose, numerical techniques, such as CFD, have been widely applied to the wastewater sector to model biological reactors and secondary settling tanks with high spatial and temporal accuracy. However, limitations such as complexity and learning curve prevent extending CFD usage among wastewater modeling experts. This paper presents HydroSludge, a framework that provides a series of tools that simplify the implementation of the processes and workflows in a WRRF. This work leverages HydroSludge to preprocess existing data, aid the meshing process, and perform CFD simulations. Its intuitive interface proves itself as an effective tool to increase the efficiency of wastewater treatment.
Practitioner points
This paper introduces a software platform specifically oriented to WRRF, named HydroSludge, which provides easy access to the most widespread and leading CFD simulation software, OpenFOAM.
Hydrosludge is intended to be used by WRRF operators, bringing a more wizard‐like, automatic, and intuitive usage.
Meshing assistance, submersible mixers, biological models, and distributed parallel computing are the most remarkable features included in HydroSludge.
With the provided study cases, HydroSludge has proven to be a crucial tool for operators, managers, and researchers in WRRF.
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