The synthesis of refractory materials usually relies on high-temperature conditions to drive diffusion-limited solid-state reactions. These reactions result in thermodynamically stable products that are rarely amenable to low-temperature topochemical transformations that postsynthetically modify subtle structural features. Here, we show that topochemical deintercalation of Al from MoAlB single crystals, achieved by room-temperature reaction with NaOH, occurs in a stepwise manner to produce several metastable Mo-Al-B intergrowth phases and a two-dimensional MoB (MBene) monolayer, which is a boride analogue to graphene-like MXene carbides and nitrides. A high-resolution microscopic investigation reveals that stacking faults form in MoAlB as Al is deintercalated and that the stacking fault density increases as more Al is removed. Within nanoscale regions containing high densities of stacking faults, four previously unreported Mo-Al-B (MAB) intergrowth phases were identified, including MoAlB, MoAlB, MoAlB, and MoAlB. One of these deintercalation products, MoAlB, is identified as the likely MAB-phase precursor that is needed to achieve a high-yield synthesis of two-dimensional MoB, a highly targeted two-dimensional MBene. Microscopic evidence of an isolated MoB monolayer is shown, demonstrating the feasibility of using room-temperature metastable-phase engineering and deintercalation to access two-dimensional MBenes.

The rational synthesis of metastable inorganic solids, which is a grand challenge in solid-state chemistry, requires the development of kinetically controlled reaction pathways. Topotactic strategies can achieve this goal by chemically modifying reactive components of a parent structure under mild conditions to produce a closely related analogue that has otherwise inaccessible structures and/or compositions. Refractory materials, such as transition metal borides, are difficult to structurally manipulate at low temperatures because they generally are chemically inert and held together by strong covalent bonds. Here, we report a multistep low-temperature topotactic pathway to bulk-scale Mo2AlB2, which is a metastable phase that has been predicted to be the precursor needed to access a synthetically elusive family of 2-D metal boride (MBene) nanosheets. Room-temperature chemical deintercalation of Al from the stable compound MoAlB (synthesized as a bulk powder at 1400 °C) formed highly strained and destabilized MoAl1–x B, which was size-selectively precipitated to isolate the most reactive submicron grains and then annealed at 600 °C to deintercalate additional Al and crystallize Mo2AlB2. Further heating resulted in topotactic decomposition into bulk-scale Mo2AlB2–AlO x nanolaminates that contain Mo2AlB2 nanosheets with thickness of 1–3 nm interleaved by 1–3 nm of amorphous aluminum oxide. The combination of chemical destabilization, size-selective precipitation, and low-temperature annealing provides a potentially generalizable kinetic pathway to metastable variants of refractory compounds, including bulk Mo2AlB2 and Mo2AlB2–AlO x nanosheet heterostructures, and opens the door to other previously elusive 2-D materials such as 2-D MoB (MBene).

Inversion asymmetry in two-dimensional materials grants them fascinating properties such as spin-coupled valley degrees of freedom and piezoelectricity, but at the cost of inversion domain boundaries if the epitaxy of the grown 2D layer -on a polar substrate -cannot adequately distinguish what are often near-degenerate 0° and 180° orientations. We employ first-principles calculations to identify a method to lift this near-degeneracy: the energetic distinction between eclipsed and staggered configurations during nucleation at a point defect in the substrate. For monolayer MoS2 grown on hexagonal boron nitride, the predicted defect complex can be more stable than common MoS2 point defects because it is both a donor-acceptor pair and a Frenkel pair shared between adjacent layers of a 2D heterostack. Orientation control is verified in experiments that achieve ~90% consistency in the orientation of as-grown triangular MoS2 flakes on hBN, as confirmed by aberration-corrected scanning/transmission electron microscopy. This defect-enhanced orientational epitaxy could provide a general mechanism to break the near-degeneracy of 0/180° orientations of polar 2D materials on polar substrates, overcoming a long-standing impediment to scalable synthesis of single-crystal 2D semiconductors. † yow5110@psu.edu ‡ vhc2@psu.edu § nua10@psu.edu * These authors contributed equally to this work.* These authors contributed equally to this work. First-principles calculationDensity functional theory calculations were performed using the Perdew-Burke-Ernzerhof parametrization of the generalized gradient approximation (GGA-PBE) exchange-correlation functional [1,2] and pseudopotentials constructed from the projector augmented wave (PAW) method [3,4], as implemented in the Vienna Ab initio Simulation Package (VASP) [5]. Van der Waals corrections were included using the DFT-D3 [6], DFT-TS [7], and vdW-DF2 [8] methods. Both DFT-D3 and DFT-TS show excellent agreement with random phase approximation treatments of the van der Waals interaction in the interlayer binding energy of bulk MoS2 (<10% error) [9-11], but overbind hBN layers by 80-100% [10][11][12]. vdW-DF yields a similar binding energy for MoS2 and better binding energy for hBN [10,11]. All corrections yield excellent results for corrugation, i.e. the energy variation upon sliding adjacent layers relative to each other. Ionic relaxations were all performed at the PBE level with vdW corrections using the DFT-D3 method (unless otherwise noted, e.g. for calculations using DFT-TS and vdW-DF2) until forces were smaller than 0.01 eV/Å. Hybrid functional eigenvalues and total energies were calculated using the range-separated form of Heyd, Scuseria, and Ernzerhof (HSE06) [13,14] and using structures relaxed at the HSE06 level until forces were smaller than 0.02 eV/Å.

A magnetic, metallic inverse opal fabricated by infiltration into a silica nanosphere template assembled from spheres with diameters less than 100 nm is an archetypal example of a "metalattice". In traditional quantum confined structures such as dots, wires, and thin films, the physical dynamics in the free dimensions is typically largely decoupled from the behavior in the confining directions. In a metalattice, the confined and extended degrees of freedom cannot be separated. Modeling predicts that magnetic metalattices should exhibit multiple topologically distinct magnetic phases separated by sharp transitions in their hysteresis curves as their spatial dimensions become comparable to and smaller than the magnetic exchange length, potentially enabling an interesting class of "spin-engineered" magnetic materials. The challenge to synthesizing magnetic inverse opal metalattices from templates assembled from sub-100 nm spheres is in infiltrating the nanoscale, tortuous voids between the nanospheres void-free with a suitable magnetic material. Chemical fluid deposition from supercritical carbon dioxide could be a viable approach to void-free infiltration of magnetic metals in view of the ability of supercritical fluids to penetrate small void spaces. However, we find that conventional chemical fluid deposition of the magnetic late transition metal nickel into sub-100 nm silica sphere templates in conventional macroscale reactors produces a film on top of the template that appears to largely block infiltration. Other deposition approaches also face difficulties in void-free infiltration into such small nanoscale templates or require conducting substrates that may interfere with properties measurements. Here we report that introduction of "spatial confinement" into the chemical fluid reactor allows for fabrication of nearly void-free nickel metalattices by infiltration into templates with sphere sizes from 14 to 100 nm. Magnetic measurements suggest that these nickel metalattices behave as interconnected systems rather than as isolated superparamagnetic systems coupled solely by dipolar interactions.