Multi-view fringe projection systems can be effective solutions to address the limitations imposed by the limited field of view, line-of-sight issues and occlusions when measuring the geometry of complex objects, associated with single camera–projector systems. However, characterisation of a multi-view system is challenging since it requires the cameras and projectors to be in a common global coordinate system. We present a method for characterising a multi-view fringe projection system which does not require the characterisation of the projector. The novelty of the method lies in determining the correspondences in the phase domain using the rectified unwrapped phase maps and triangulating the matched phase values to reconstruct the three-dimensional shape of the object. A benefit of the method is that it does not require registration of the point clouds acquired from multiple perspectives. The proposed method is validated by experiment and comparison with a conventional system and a contact coordinate measuring machine.
Information-rich metrology (IRM) is a new term that refers to an approach, where the conventional paradigm of measurement is transcended, thanks to the introduction and active role of multiple novel sources of information. The overarching goal of IRM is to encompass and homogenise all those measurement scenarios where information available from heterogeneous sources, for example, from the object being measured, the manufacturing process that was used to fabricate it, the workings of the measurement instrument itself, as well as from any previous measurements carried with any other instrument, is gathered and somewhat incorporated with an active role into the measurement pipeline in order to ultimately achieve a higher-quality measurement result (better metrological performance, shorter measurement times, smaller consumption of resources). Examples of IRM in action in precision and additive manufacturing will be presented, including the measurement of form and texture.
The performance of measurement or manufacturing systems in high-precision applications is dependent upon the dynamics of the system, as vibration can be a significant contributor to the measurement uncertainty and process variability. Technologies making use of accelerometers and laser vibrometers are available to rapidly measure and process structural dynamic data but the software infrastructure is yet to be available in an open source or standardised format to allow rapid inter-platform use. In this paper, we present a novel condition monitoring system, which uses commercially available accelerometers in combination with a control-monitoring infrastructure to allow for the appraisal of the performance of a measurement or manufacturing system. A field-programmable gate array (FPGA)-based control system is implemented for high-speed data acquisition and signal processing of six triaxial accelerometers, with a frequency range of 1 Hz to 6000 Hz, a sensitivity of 102.5 mV/ms−2 and a maximum sample rate of 12,800 samples per second per channel. The system includes two methods of operation: real-time performance monitoring and detailed measurement/manufacturing verification. A lathe condition monitoring investigation is undertaken to demonstrate the utility of this system and acquire typical machining performance parameters in order to monitor the “health” of the system.
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