Progress along the path towards smaller semiconductor feature sizes continually presents new challenges. 157nm technology is a promising new step along this path. The major challenges encountered to date include environmental purging for high transmission and beam alignment in a purged environment at this short wavelength. We present a simple shearing interferometer consisting of two Ronchi phase gratings in series, used on axis. The common path set-up and zero optical path difference between the interfering diffraction orders makes this device both robust and easy to align. Ease of alignment is an added benefit when working remotely in a purged environment with low light levels. If one grating is shifted relative to the other, a phase shift is introduced and phase measurement techniques can be employed for high accuracy characterization of the incident wavefront. Set-ups, measurements and characterization of wavefronts and spatial-coherence at 157nm made with this device are presented.
The path to smaller semiconductor feature sizes demands that lens systems operate at higher numerical apertures and shorter wavelengths. Materials available for operation at shorter wavelengths, such as 157nm, exhibit properties that have strong wavelength dependence. Accurate characterization of lens performance must be done at the wavelength of use so as to include these effects. Measurement of optical system performance at 157nm brings with it the necessity to operate in an environment purged of gases and outgasing byproducts. This constraint coupled with increasingly tight tolerances necessary to meet the advancing requirements of the semiconductor industry raise the level of sophistication required of test set-ups. We present an interferometric set-up designed to meet these requirements. The set-up is designed to work with the very low temporal and spatial coherence typical of 157nm laser sources. These coherence properties are used advantageously, reducing coherent noise in the system and achieving high resolution, repeatability and accuracy simultaneously. Specialized instrumentation enables various error-separation techniques to be used. We now measure phase-retardance in the wavefront in order to characterize the error introduced by the intrinsic properties of the material. The combination of these features is required for "at wavelength" optimization of 157nm lens systems.
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