The development of foreign economic activity of the Eurasian states led to the introduction of rail and ferry transportation. It is important to note that the current normative documentation does not fully cover the issues of transporting combined trains by sea. This can lead to a violation of the traffic safety of both the railway ferry and the transport of containers as part of combined trains by sea. In this connection, we investigated the dynamic loading of a container as part of a combined train when transported by a railway ferry. To ensure the stability of the container relative to the frame, we suggested an improvement of the load-bearing structure of a flat wagon. Additionally, we suggested the use of a viscous linkage between containers with the aim of reducing their dynamic load. To justify the suggested solutions, we carried out a mathematical modelling of the container dynamic load. The calculation was performed in MathCad. Due to the fact that the container has its own degree of freedom when transported by sea, the accelerations were separately determined for the supporting structure of the flat wagon and for the container. We found that the total amount of acceleration that acted on the container was 3.57 m/s2 (0.36 g) and on the load-bearing structure of the wagon was 2.47 m/s2 (0.25 g) which were, respectively, 38% and 23% less than the acceleration values in the typical scheme of their interaction. To determine the fields of acceleration distribution relative to the load-bearing structure of a flat wagon with containers, we carried out computer modelling of their dynamic load. The maximum percentage of discrepancy between the accelerations obtained by mathematical and computer modelling was 17.7%. The study will contribute to the creation of recommendations for the safe transport of combined trains by sea, as well as to increasing the efficiency of combined transport through international transport corridors.
Radial turbine and compressor wheels form essential cornerstones of modern internal combustion engines in terms of economy, efficiency and, in particular, environmental compatibility. As a result of the introduction of exhaust gas turbochargers in the extremely important global market for diesel engines, higher engine efficiencies are possible, which in turn reduce fuel consumption. The associated reduced exhaust emissions can answer questions that results from environmentally relevant aspects of the engine development. In shipping, the international Maritime Organisation (IMO) prescribes the step-by-step reduction of nitrogen oxide and other types of emissions. To reduce these emissions, various systems are being developed, in which turbochargers are an important part. The requirements for the reliability and service life of turbochargers are constantly increasing. Turbocharger blade vibration is one of the most important problems to be solved when designing the rotors. In the case of real rotors, so-called mistuning arises, which is a slight deviation of the properties of the individual blades from the design parameters. The article deals with an effective method of mistuning identification for cases of integrated bladed discs of marine engine turbochargers. Unlike approaches that use costly scanning laser Doppler vibrometers, this method is based on using only a simple laser vibrometer in combination with a computational model of the integrated bladed disc. The added value of this method is, in particular, a significant reduction in the cost of laboratory equipment and a reduction in the time required to obtain the results.
The shipbuilding industry, engine manufacturing, aviation, rocket and space technology are promising fields of application for polymeric composite materials. Shape-generating moulding tools with internal heating are used for the creation of a more economically viable method of moulding of internally heated composite structures. The use of a fine-fibered resistive structure in the heated tools allows implementation of effective heating of the composite and elimination of the need for expensive and energy-intensive heating equipment. The aim of this paper was the reduction of energy consumption for internally heated moulding tools by choosing the optimal parameters for their resistive layer. A method for determination of the parameters of the moulding tool resistive layer was developed. This method allows calculation of the heating layer parameters and implementation of the specified time–temperature regime for moulding of the composite structure. It was shown that energy saving for the heated fiberglass shape-generating moulding tools was from 40 to 60%. It was found that the increase in the thickness of the moulded package of the polymeric composite material resulted not only in a higher supplied power for the heating system, but also in a complication of the method for system control, because of the growing exothermic effect of the binder curing reaction. For composite products based on Hysol EA 9396 binder, thicknesses more than 4 mm are critical, because it is not possible to cope with the self-heating effect only by cooling with ambient air already utilized at the twentieth minute of the moulding process. The influence of the physical and mechanical characteristics of the moulding tool material and stiffening ribs was analysed in terms of energy consumption and controllability of the heating system. Fiberglass shows the lowest energy consumption. Heating of the aluminium and steel moulding tools for the same purpose will require 20% and 45% more power, respectively. An increase in the number of stiffening ribs has a strong effect on the heat removal of the heating system. With a small number of aluminium ribs it is not possible to maintain the specified temperature–time regime for a fiberglass moulded package of 5 mm thick with the use of the equipment. However, when the number of stiffeners is increased to 10, the exothermic effect of the reaction becomes smoother and then the heating equipment can cope with the task. An experimental prototype of heating equipment of moulding tools for the manufacturing of structures of polymeric composite materials, as well as a flexible thermal blanket for repair of non-separable structures, were developed. The results can be the basis for a new method of optimal design of parameters of moulding tool structure at minimal heat removal to the environment.
The article presents results of computational modelling of containers dynamic load during transportation as a part of trains of intermodal transport on a railway ferry. The computational models were developed which account the movement of the container with regard to the frame of the flat wagon while moving of the railway ferry. It was assumed that there is no movement of the flat wagon with regard to the deck, since these movements were limited by fastening means. Attention was also paid to the movement of liquid bulk cargo in the boiler when studied the dynamic load of the tank container. The obtained acceleration rates, as components of the dynamic loads acting on the container, were accounted while determining the containers stability coefficient with regard to the flat wagons. The railway ferry heeling angles which ensure the stability of the containers were determined. The researches will ensure safety of transportation of containers as a part of trains of intermodal transport on a railway ferry, as well as increase the efficiency of operation of intermodal transport in the international transport.
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