This paper presents an analysis of the impact of modification of thermomechanical properties of polymer materials on the process of gear wheel machining on a CNC machine tool. Polymer materials Tecaflon (PVDA) and polyethylene (PE) were used for processing. The materials underwent thermal modification i.e., annealing. Prepared samples (gear wheel dimensions Ø76.5 × 20 mm) were machined under the same conditions, only changing the feed rate parameter. A CNC milling machine of its own construction was used for machining with a horizontal numerical dividing attachment. The obtained gear wheels were tested using ZEISS GEAR PRO gear analyzes software. Deviations of the involute outline and the tooth line allowed classification of wheels in the 9th grade of accuracy. Machined teeth surfaces were examined for changes in the properties of surface layer, taking into account the influence of polymer material thermal modification on the surface condition. The samples were tested for mechanical properties (tensile strength) and thermomechanical properties (DSC and DMTA). The tests showed positive changes in material strength and significant improvements in PVDA Tecaflon after heat treatment.
The article presents the results of tests of physical properties of samples from semi-crystalline and amorphous polymeric materials produced using 3D printing. Samples were produced using 3D printing technology on the SIGNAL -ATMAT printer. The following polymeric materials were used to make the samples: TPU thermoplastic polyurethane elastomer, ABS acrylonitrile-butadiene-styrene copolymer, Laywood, PET ethylene terephthalate, PLA poly (lactic acid). The materials were tested for their mechanical properties. The hardness was determined by the Shore method and the ball-pressing method. The tensile strength also was determined. The research samples were subjected to visual analysis on a Keyence microscope to analyze the breakthrough site.
A comparative analysis of thermal properties of semi-crystalline and amorphous polymeric materials was carried out. Samples were produced using 3D printing technology on the SIGNAL-ATMAT printer. The following polymeric materials were used to make the samples: thermoplastic polyurethane elastomer, acrylonitrile-butadiene-styrene copolymer, Laywood, ethylene terephthalate, poly (lactic acid). The materials were tested for their thermal and mechanical properties. The research included the analysis of thermal properties by differential scanning calorimetry of manufactured materials. The tensile strength also was determined.
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