Development of stable, reusable, and water-tolerant solid acid catalysts in the conversion of polysaccharides to give value-added chemicals is vital because catalysts are prone to undergo morphological changes during the reactions. With the anticipation that silicoaluminophosphate (SAPO) catalysts will have higher hydrothermal stability, those were synthesized, characterized, and employed in a one-pot conversion of hemicellulose. SAPO-44 catalyst at 170 °C within 8 h could give 63% furfural yield with 88% mass balance and showed similar activity up to at least 8 catalytic cycles. The morphological studies revealed that SAPO catalysts having hydrophilic characteristics are stable under reaction conditions.
Synthesis of 5-hydroxymethylfurfural (5-HMF) from biomass derived mono-and poly-saccharides is gaining importance because of its usefulness in the preparation of important chemicals. In our work, we have synthesized several silicoaluminophosphate (SAPO) catalysts, and have shown that in the absence of any other pH modifying reagents, those are active in converting mono-and poly-saccharides into 5-HMF under biphasic reaction condition at 175 uC. Particularly, SAPO-44 catalyst showed the best activity in the conversion of fructose to yield 78% 5-HMF with 88% selectivity. On the contrary, all other catalysts showed lower yields (H-MOR: 63%, SAPO-5: 32%, 2DCT: 60%). Over SAPO-44, good yields for 5-HMF were observed when glucose (67%), maltose (57%), cellobiose (56%) and starch (68%) were used as substrates.Recycle study carried out with SAPO-44 catalyst in the fructose conversion reaction showed marginal decrease in the activity up to 3rd run and then afterwards constant activity was observed up to 5th run (1st: 78%, 2nd: 71%, 3rd: 66%, 4th: 65%, 5th: 65%). Catalyst characterizations revealed that SAPO catalysts have higher hydrophilic nature than H-MOR (Si/Al = 10) and hence it is postulated that this property may help in achieving better results. Further studies on the catalyst characterizations revealed that SAPO-44 undergoes modifications in its structure. However, ICP-OES data suggests that Al and/or P are not leached out in the solution indicating that change in local environment around elements is possible. The influence of acid amount, type of acid site etc. on the catalytic activity is discussed and found out that strong acid sites are required to boost the 5-HMF yields.Scheme 1 Production of 5-HMF from poly-, di-and mono-saccharide using solid acid catalyst.
and recyclable solid acid catalysts in the efficient valorisation of hemicellulose to yield C 5 sugars and furfural is vital to boost the prospects of using lignocelluloses for chemicals synthesis. Using an silicoaluminophosphate, namely SAPO-44, as a catalyst, an environmentally benign process of furfural synthesis from diversified real substrates (without any treatment or the need for separation of its components) is shown. In an efficient one-pot methodology, at 443 K and in the presence of a biphasic solvent system, selective conversions of hemicelluloses from raw biomass (bagasse, rice husk and wheat straw) to extraordinarily high yields of furfural of about 93% were attainable. Under similar reaction conditions, an 82% yield of furfural is also achievable directly from isolated hemicellulose within 10 h. Hydrophilic SAPO-44, having higher hydrothermal stability, showed similar activity for all the substrates for a minimum of up to 8 times in recycling runs. Various physicochemical characterizations (X-ray diffraction, thermogravimetric analysis-derivative thermogravimetry, temperature programmed desorption-NH 3 , N 2 sorption, solid-state nuclear magnetic resonance spectroscopy) of fresh and spent catalysts were used to improve SAPO-44 stability.
The synthesis of sugars from disaccharides and polysaccharides sourced from lignocellulosic biomass (agricultural waste, forest residues) is at the onset in the bio-refinery concept. This chapter presents a comprehensive overview of multiple strategies researched from the early 1990s to design and develop various catalysts and catalytic processes to hydrolyse saccharides (cellulose, hemicelluloses) into sugars by both academia and industry. A large body of work is done with mineral acids and enzyme catalysed processes, which are also practiced on an industrial scale. The effects of pH, time, temperature, concentration, substrate type etc. are studied and discussions are focused on those in the chapter along with discussions on kinetics and mechanisms. Recent developments on heterogeneous catalysts (solid acids, supported metals) are also discussed in the chapter. The pros and cons of using isolated saccharides and lignocellulose embedded saccharides as substrates are discussed. An outline of the future path for research in this area is presented for the benefit of researchers.
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