High-throughput
computational and experimental techniques have
been used in the past to accelerate the discovery of new promising
solar cell materials. An important part of the development of novel
thin film solar cell technologies, that is still considered a bottleneck
for both theory and experiment, is the search for alternative interfacial
contact (buffer) layers. The research and development of contact materials
is difficult due to the inherent complexity that arises from its interactions
at the interface with the absorber. A promising alternative to the
commonly used CdS buffer layer in thin film solar cells that contain
absorbers with lower electron affinity can be found in β-In2S3. However, the synthesis conditions for the sputter
deposition of this material are not well-established. Here, In2S3 is investigated as a solar cell contact material
utilizing a high-throughput combinatorial screening of the temperature-flux
parameter space, followed by a number of spatially resolved characterization
techniques. It is demonstrated that, by tuning the sulfur partial
pressure, phase pure β-In2S3 could be
deposited using a broad range of substrate temperatures between 500
°C and ambient temperature. Combinatorial photovoltaic device
libraries with Al/ZnO/In2S3/Cu2ZnSnS4/Mo/SiO2 structure were built at optimal processing
conditions to investigate the feasibility of the sputtered In2S3 buffer layers and of an accelerated optimization
of the device structure. The performance of the resulting In2S3/Cu2ZnSnS4 photovoltaic devices
is on par with CdS/Cu2ZnSnS4 reference solar
cells with similar values for short circuit currents and open circuit
voltages, despite the overall quite low efficiency of the devices
(∼2%). Overall, these results demonstrate how a high-throughput
experimental approach can be used to accelerate the development of
contact materials and facilitate the optimization of thin film solar
cell devices.
Development of tunable contact materials based on environmentally friendly chemical elements using scalable deposition approaches is necessary for existing and emerging solar energy conversion technologies. In this paper, the properties of ZnO alloyed with magnesium (Mg), and doped with gallium (Ga) are studied using combinatorial thin film experiments. As a result of these studies, the optical band gap of the sputtered Zn 1-x Mg x O thin films was determined to vary from 3.3 to 3.6 eV for a compositional spread of Mg content in the 0.04 < x < 0.17 range. Depending on whether or not Ga dopants were added, the electron concentrations were on the order of 10 17 cm -3 or 10 20 cm -3 , respectively. Based on these results and on the Kelvin Probe work function measurements, a band diagram was derived using basic semiconductor physics equations. The quantitative determination of how the energy levels of Gadoped (Zn,Mg)O thin films change as a function of Mg composition presented here, will facilitate their use as optimized contact layers for both Cu 2 ZnSnS 4 (CZTS), Cu(In,Ga)Se 2 (CIGS) and other solar cell absorbers.
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