Al electrodes with different thickness (sheet resistance 2–100 Ω/□) were deposited onto the films of polypropylene (PP), polyester (PET) and polyimide (PI) by vacuum evaporation. The root‐mean‐square (RMS) and peak‐to‐valley roughness of Al electrodes were characterised by atomic force microscopy (AFM). It was found that the PET and PI substrates showed the reduced threshold thickness of the continuous growth of Al electrodes compared with the PP substrate. The sheet resistance of Al electrodes decreases with the increase of peak‐to‐valley roughness. The current surge capability of the Al electrode decreases with the increase of RMS roughness. The Al electrode deposited on the PET film has higher sheet resistance and better current carrying capability, and the self‐healing performance of metallised film is also excellent among three kinds of films.

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Al-Ti-C master alloy agent is currently the most promising grain refiner. This work investigates the influence of Ti3AlC2 addition (1.0–3.0 wt.%) on the microstructure of a hypoeutectic cast iron (4.7 wt.% Cr, 2.3 wt.% C). Microstructures of the samples were examined by SEM (scanning electron microscope). It was demonstrated that the added Ti3AlC2 did reduce the size of coarse primary carbides. The XRD (X-ray diffraction) pattern shows that Ti3AlC2 is decomposed into TiC in the alloy substrate. The EDS (energy dispersive spectrometer) interfacial element analysis shows that TiC combines well with the matrix interface. As the Ti3AlC2 amount was increased, the finest microstructure was achieved. When 2 wt.% Ti3AlC2 was added, the wear-resistance property of the material improved and became two times harder than the former. However, when 3% Ti3AlC2 was added, TiC gathered at the crystal boundary, which caused a decrease in the wear resistance of the material.