In order to improve the inspection efficiency and accuracy of the braking capacity of the elevator brake being used, a novel method for analyzing the full-loaded braking performance by using the unloaded braking performance is proposed, and a set of methods for measuring the braking torque is designed. Based on the analysis of the key factors that affect the mechanical performance of the elevator brake, the calculation model of the braking torque in the process of the emergency braking with the traction ratio of 2 : 1 is established, and the relationship between the braking torque and acceleration under different working conditions is analyzed. It is shown that, for the model assumed, the emergency braking torque is 1.56 times that of the static braking torque under 1.25 times the rated load. The braking torque increases linearly with the increase of braking acceleration. An elevator model being used is tested and calculated. The experimental results show that the braking acceleration measured by the experiment is 11.95% less than the theoretical value. And the analysis shows that, comparing with the traditional test method, the braking torque test method designed in this paper is more accurate and safe.
In order to study the dynamic characteristics of the elevator, the response characteristics of the elevator under normal operation and emergency braking conditions are analyzed. In this paper, the centralized mass discretization model is used to study the vibration characteristics of the elevator traction system under the external excitation. Firstly, the vibration equation of the elevator multi-degrees-of-freedom (abbreviated as DOF) system is established. en, the vibration characteristics of the three DOF system are analyzed, and the natural frequencies and modes are obtained. e free vibration equation and forced vibration equation are obtained, and the theoretical solutions are obtained. Finally, the test method proposed in this paper is used to test the normal operation and emergency braking of the elevator. e test results show that, under normal operation conditions, the measured speed and distance errors are not more than 4.2%, the up running distance measured by the elevator is larger than the actual value, while the down running distance is smaller than the actual value; under emergency braking condition, because the steel wire rope can only bear the pulling force, the peak acceleration fluctuation in the up emergency braking process is large, while the down emergency braking acceleration fluctuation is small. erefore, the elevator vibration analysis model and the vibration test method proposed in this paper can be used for the analysis of elevator dynamic performance, which has great reference value for the safety performance research of the elevator traction system.
An elevator is a typical flexible lifting machine. In order to monitor the vibration of elevator structure, the vibration characteristics of an elevator with a traction ratio of 1:1 has been tested experimentally. Sensors were arranged on the platform frame, car roof, and hoist rope to test the vibrations of the elevator in both ascending and descending conditions. The transverse, longitudinal, and coupled transverse-longitudinal vibrations were compared and analyzed. Further, the short-time Fourier transform (STFT) method was used to examine the power spectral density (PSD) of the test results, and the main frequency distribution and influencing factors of the vibration of elevator components were investigated. The results revealed that the transverse and longitudinal vibrations of the platform frame were low-frequency vibrations, which was attributed to the elastic interaction between the platform frame and the car frame. The form and amplitude of longitudinal vibration of the car frame were basically consistent with those of the platform frame, but PSD of the transverse vibration had an obvious peak in the high-frequency region. The transverse and longitudinal vibration frequencies of the hoist rope were higher. Furthermore, the peak PSD value of transverse vibration of the hoist rope was 421 times larger than that of the car frame, so a small disturbance at the end of the rope could lead to a huge disturbance in the center of the rope. Overall, this study provides useful insights on designing an elevator monitoring sensor and relevant data processing.
In order to study the relationship between the braking distance and the load of escalator and realize the prediction of the rated load braking distance with a little load, the method of combining theoretical analysis and experimental research is used. First, the dynamic characteristics of the escalator during emergency braking are analyzed, and the prediction model of the braking distance of the escalator under different loads is derived based on the law of conservation of energy. Furthermore, the influence coefficients under different loads were determined through experimental studies, the model was revised, and the concept of equivalent no-load kinetic energy (ENKE) was proposed. The research shows that the braking distance of the escalator increases nonlinearly with the increase in load. When the no-load braking distance and the 25% rated load braking distance change greatly, the braking distance increases faster as the load increases; the escalators with large brake force have a small ENKE and are easy to stop. Otherwise, it is difficult to stop. The test results show that the comparison between the predicted value of the prediction model and the measured value has a maximum error of 2.7%, and the maximum error at rated load is only 2.0%, which fully meets the needs of engineering measurement. And the prediction method reduces test costs, enhances test security, and improves test coverage.
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